Magnetic Suspension Plates Or Overband Magnet Magnetic Plate

Magnetic Suspension Plates Or Overband Magnet Magnetic Plate

Real Group Enerji’s Magnetic Suspension Plates and Overband Magnet Magnetic Plates are indispensable tools in industries that require efficient separation of ferromagnetic contaminants, ensuring high product quality and protection for equipment.

These magnetic plates are designed to be integrated into conveyor belts, flow lines, or areas where metal contaminants can cause damage or compromise the final product’s quality. By creating a magnetic field, they attract and capture unwanted ferrous particles, contributing to a clean and safe processing environment.

Magnetic Suspension Plates

Functionality:

• Magnetic suspension plates are mounted above or across conveyor belts, generating a magnetic field at specific distances from the belt. This setup ensures the effective removal of ferromagnetic materials like iron, steel, and other magnetic particles that can damage equipment or degrade product quality.

• High Magnetic Field Intensity: The intensity of the magnetic field can be adjusted depending on the application. Ferrite-based plates are ideal for low-density metal environments, while Neodymium magnets, which offer stronger magnetic power, are best for high-density metal situations.

• Ideal for Conveyor Systems: Suspended above the conveyor belt, these plates create a targeted magnetic field that attracts ferrous contaminants while allowing the bulk material to flow freely. This makes them perfect for continuous production lines.

• Applications: Magnetic suspension plates are used across industries such as food processing, mining, recycling, cement, and plastics. They enhance product purity, protect equipment, and prevent costly downtime caused by metal contamination.

Automatic vs. Manual Cleaning Models:

• Manual Cleaning Models: Suitable for environments with minimal metal contamination. After material passes over the plate, ferromagnetic particles are manually removed.

• Automatic Cleaning Models: Used in environments with high metal contamination or inaccessible areas, these models self-clean through automated mechanisms, ensuring continuous operation with minimal maintenance.

Magnetic Contact Plates

Functionality:

• Magnetic contact plates capture micron-sized ferrous contaminants by manually passing the material over the plate during production. They are particularly effective when contaminants are too small for traditional separation methods.

• High-Intensity Neodymium Magnets: These plates are made with Neodymium magnetic blocks, known for their superior strength, which attract even the smallest ferromagnetic particles. This is crucial for industries where fine metal contamination can affect product integrity.

• Applications: Typically used in industries like pharmaceuticals, food processing, and cosmetics, where even the smallest metal particles can impact product purity. These plates ensure the highest quality by removing these contaminants.

Benefits of Magnetic Suspension Plates & Magnetic Contact Plates

• Effective Metal Removal: Both types of plates offer high-efficiency metal separation, ensuring that ferrous contaminants are efficiently removed from the material stream.

• Protect Equipment: These magnetic systems prevent harmful metals from reaching sensitive equipment such as crushers, grinders, and mixers, helping extend machinery lifespan and reduce maintenance costs.

• Improved Product Quality: By eliminating metal contaminants, product purity is enhanced, reducing the risk of contamination in critical industries like food, pharmaceuticals, and chemicals.

• Customizable Designs: Magnetic suspension plates can be tailored to meet specific operational needs, including adjustable magnetic field strength, varying plate sizes, and cleaning methods. Whether for continuous or batch processes, a customized solution is available.

• Durability: Made from Ferrite and Neodymium magnets, these plates are designed to withstand harsh environments, providing long-lasting performance without losing magnetic strength.

• Reduced Maintenance Downtime: Automatic cleaning options for high-contamination environments minimize the need for manual cleaning, ensuring continuous operation and minimizing downtime.

Applications

1. Conveyor Belt Systems:
   Magnetic suspension plates are commonly used to remove ferrous contaminants from a variety of bulk materials, including grains, spices, plastics, minerals, and recyclable materials.

2. Food Processing:
   In the food industry, both magnetic suspension and contact plates are essential for preventing metal contamination in products such as grains, meats, and confectioneries.

3. Recycling:
   Magnetic plates are widely used in scrap metal recycling to separate ferrous metals from other recyclable materials like plastics and non-ferrous metals.

4. Mining and Aggregates:
   In mining operations, these plates ensure that valuable materials are kept free from metal contaminants, safeguarding processing equipment and enhancing operational efficiency.