1000 Liter Crack Filling Machine

1000 Liter Crack Filling Machine

Rotek Global Makina RTK - 1000CF Crack Filling Machine is a robust and efficient solution designed to address the growing need for road repair and maintenance, specifically for filling cracks that form in asphalt and the gaps at the edges of newly constructed roads. This machine is perfect for ensuring long-term road surface quality while maintaining cost-effectiveness and operational efficiency. Whether used for municipal road maintenance or large-scale infrastructure projects, the RTK - 1000CF is built to deliver reliable performance with its advanced features and high-capacity design.

At the heart of the RTK - 1000CF is the 1000-liter melting tank, ideal for large projects requiring high-volume crack-filling capacity. The tank is equipped with a hot oil jacket heating system that ensures consistent and reliable heat for optimal material flow. This efficient heating system is complemented by 50 mm rock wool insulation and 1 mm aluminum plate insulation, ensuring superior heat retention, reduced energy consumption, and long-lasting performance even in colder temperatures. For smaller projects, there are optional 200-liter and 400-liter tanks, giving users the flexibility to choose the capacity that best fits their needs.

The RTK - 1000CF is powered by a water-cooled diesel engine with a maximum output of 20 kW at 1800 rpm, delivering ample power to drive the machine’s operations. The diesel engine is paired with an open hydraulic circuit, which ensures smooth and reliable functioning of the hydraulic components. The system is fitted with a 100-liter hydraulic oil tank, providing the necessary fluid for operating the hydraulic motors that control the mixers and hot oil pump.

One of the key features of the RTK - 1000CF is the hydraulic motor-driven, speed-adjustable mixers. These mixers help homogenize the crack-filling material to ensure a smooth and even application. This system significantly enhances the performance and efficiency of the machine, preventing clumping or inconsistent material flow. The hydraulic motor-driven hot oil pump also contributes to the reliable operation of the heating system, ensuring that the filling material maintains its ideal temperature throughout the application process.

The thermostatically controlled diesel burners are designed for rapid and efficient heating, with a burner capacity ranging from 60.2 kW to 118 kW, allowing the system to quickly reach and maintain the desired temperature. This ensures a consistent application process without delays due to insufficient heating. The efficient burner system helps reduce fuel consumption, making the machine more environmentally friendly and cost-effective.

The RTK - 1000CF also features a bi-directional bitumen pump, which facilitates quick filling, re-suction, and cleaning of the system. This pump allows for easy transfer of the crack-filling material to the application area and can be reversed to clean the system, reducing downtime and simplifying maintenance. Additionally, the machine includes a cleaning tank, further enhancing ease of use and ensuring that the system remains operational without frequent maintenance interruptions.

Designed for ease of operation, the RTK - 1000CF is equipped with a manual control system that includes pneumatic valve controls for precise regulation of the filling material. The electric heated hose hand gun is designed to allow for fast and efficient application, even in colder weather, ensuring that the crack-filling material flows smoothly and is applied evenly across the surface. With the compressor and alternator also included, the machine ensures consistent operation throughout the day, with sufficient power to handle various tasks.

The dual torsion axle of the RTK - 1000CF is designed for balanced load distribution, providing stability and ease of transportation. This axle system, with a capacity of 2 x 1800 kg, ensures smooth handling and safe movement, even under full load. The machine is mounted on a chassis, which enhances durability and allows it to handle tougher working conditions with ease.

In terms of compliance and safety, the RTK - 1000CF meets all necessary regulations and comes with an O2 Type approval certificate, ensuring that it adheres to industry standards and safety protocols. This certification guarantees that the machine is not only efficient but also safe to operate, offering peace of mind to operators and project managers.

TECHNICAL SPECIFICATIONS