10 Ton/Hour Stainless Emulsion Plant

10 Ton/Hour Stainless Emulsion Plant

Teknofalt TEP10 is a high-performance mixing unit designed for large-scale projects and high-volume operations. With the capacity to process 10 tonnes of material per hour, this plant is ideal for businesses with demanding production schedules that require fast, efficient mixing. The system’s powerful performance accelerates production cycles, boosting productivity while maintaining excellent mixing consistency.

Durability is a key feature of this unit, as all tanks are constructed from high-quality stainless steel, which is highly resistant to corrosion. This ensures the longevity of the equipment and maintains the purity of the materials being processed. The stainless steel tanks are designed to withstand a variety of industrial environments, offering reliable performance in even the most challenging conditions.

A special lobe-type SAE mixing pump is used to combine the materials with exceptional precision. The lobe pump, designed for mixing water, acid, and emulsifiers, delivers a homogeneous blend, ensuring consistency and uniformity in every batch. This specialized pump is critical to the plant’s effectiveness, providing the necessary mixing power for high-quality emulsion production.

To ensure accurate mixing ratios, the plant is equipped with integrated flow meters that regulate the proportion of bitumen, SAE, and kerosene in the mixture. This allows for precise control over the recipe, ensuring that each batch is consistent and meets the required specifications. The flow meters give operators real-time feedback, making it easier to adjust the mixture as needed.

Energy efficiency is another key advantage of this emulsion plant. It features inverter-controlled additive pump motors, which optimize energy consumption by adjusting the motor speed based on demand. This reduces energy waste, lowers operational costs, and minimizes the environmental impact of the plant. The result is a more cost-effective and sustainable solution for large-scale emulsion production.

The plant also includes a precision weighing system, equipped with a load-cell weighbridge to accurately measure and control the weight of the acid and emulsifier components. This ensures that the exact quantities are used at each stage of the mixing process, improving accuracy and reducing the risk of errors in formulation.

To ensure the mixture is evenly distributed and of high quality, the plant includes a bitumen-SAE collector that homogenizes the mixture before it enters the mill. This collector ensures that the materials are thoroughly blended, enhancing product consistency and improving the overall quality of the final product.

The unit is designed with user flexibility in mind. It offers both automatic and manual operation modes, allowing users to choose the most suitable mode depending on the needs of the production process. This flexibility allows for greater control and efficiency, especially in different production environments.

This versatile plant is compatible with a wide range of bitumen mixture recipes, making it ideal for various materials and viscosities. Whether working with standard or custom formulations, the plant offers the flexibility to handle different project requirements, ensuring high-quality results every time.