400 Ton/Hour Mechanical Stabilization Plant

400 Ton/Hour Mechanical Stabilization Plant

The TSP400 is a high-capacity mechanical stabilization plant designed for large-scale road construction projects. With an output capacity of 400 tons per hour, this plant is built to deliver superior mixing performance, high efficiency, and durability, making it the ideal solution for the production of cold asphalt, including bitumen emulsion and foam bitumen mixes. Featuring a double-shaft mixer and a portable design, the TSP400 ensures continuous and reliable operation, supporting rapid and efficient project completion.

High-Performance Double-Shaft Mixer

The TSP400 is equipped with a double-shaft mixer, a cutting-edge feature that guarantees a homogeneous and consistent mixture. This powerful mixer ensures that bitumen emulsions and foam bitumen are blended evenly, resulting in high-quality, durable asphalt suitable for a wide range of applications in road construction. Whether you're producing cold mix asphalt for roads, highways, railways, or airports, the TSP400's mixer delivers precision and reliability.

Hassle-Free Start and Stop

One of the standout features of the TSP400 is its ability to restart seamlessly, even when the system is halted with full material inside. This unique capability eliminates delays caused by production stoppages, ensuring minimal interruption to your workflow. The plant can quickly resume production, maintaining continuous output and minimizing downtime, which increases overall efficiency.

Uninterrupted Production Capacity

The TSP400 is designed to ensure uninterrupted production at its full capacity of 400 tons per hour. Thanks to its adequately sized product silo and cold silo volumes, this plant ensures consistent material flow and continuous production, making it a reliable choice for large projects. Its ability to operate without interruptions helps meet tight project deadlines and enhances productivity, ensuring on-time delivery of road construction projects.

Portable Design for Easy Mobility

The TSP400 is built with a portable design, allowing it to be easily transported between project sites. Its compact structure fits conveniently into a 40-foot container, making it easy to move and set up at different locations. This portability offers significant cost savings on transportation and setup, providing flexibility for contractors working on multiple project sites.

Versatile Mixing Capabilities

The plant offers versatile blending options, allowing it to handle a variety of materials, including mechanical stabilization, cementitious stabilization, and cold asphalt production. With its ability to mix a broad range of materials, the TSP400 provides contractors with the flexibility to meet diverse project requirements. Whether you're working on roads, railways, or airport runways, the TSP400 is adaptable to various construction needs.

Durable and Low-Maintenance

Built to withstand the demands of heavy-duty use, the TSP400 features wear-resistant bolted mixer arms, shoes, and body parts. These durable components ensure the plant maintains its performance and reliability over time, even under tough working conditions. Additionally, the plant is designed for easy maintenance with replaceable wear parts, standard production, and continuous support for spare parts. This design guarantees a long operational lifespan with minimal downtime, ensuring cost-effective performance throughout the plant’s life cycle.

Automatic Control for Optimized Production

For added convenience and efficiency, the TSP400 can be equipped with an optional PLC + computer control system. This advanced system allows for fully automatic control of the mixing process, optimizing production flow and reducing the need for manual intervention. The system stores production data for later reporting, providing valuable insights into plant performance and helping to further streamline operations. With its automated control, the TSP400 offers higher productivity and greater precision in the production process.

Eco-Friendly and Efficient Production

The TSP400 is designed with both efficiency and environmental sustainability in mind. It ensures clean, efficient production while minimizing energy consumption and waste. The plant’s operational efficiency and versatility make it an environmentally friendly choice for large-scale road construction, offering a sustainable solution for the production of high-quality cold mix asphalt.

Reliable Solution for Large-Scale Projects

With its reliable performance, high capacity, and versatile mixing options, the TSP400 is the ideal solution for large-scale road construction projects. It can efficiently handle the demands of road, railway, and airport projects, providing consistent results and high-quality output, while reducing operational costs and improving overall productivity.

In conclusion, the 400 Ton/Hour Mechanical Stabilization Plant (TSP400) is a state-of-the-art solution that combines high performance, ease of use, and durability. It ensures a seamless mixing process with continuous production and offers an environmentally friendly, cost-effective solution for contractors involved in major infrastructure projects. Whether you are constructing roads, railways, or airfields, the TSP400 provides the reliable and efficient performance needed to meet the demands of modern construction.