15 Ton/Hour Stainless Emulsion Plant

15 Ton/Hour Stainless Emulsion Plant

Teknofalt TEP15 is a robust industrial mixing system designed for high-volume production environments. With the capacity to process 15 tons of material per hour, this advanced system is perfect for large-scale operations that require rapid production cycles and high process efficiency. It helps businesses meet demanding production targets by providing a fast and effective mixing solution that increases overall operational throughput.

Durability and reliability are at the core of this plant's design, with all of its tanks made from high-quality stainless steel. This corrosion-resistant material ensures that the plant maintains the purity of the products being processed and offers long-lasting durability. The stainless steel construction is ideal for handling the harsh conditions commonly found in industrial settings, providing consistent performance in even the most demanding environments.

The plant is equipped with a specialized lobe-type SAE mixing pump, which ensures homogeneous blending of the ingredients. This advanced pump is designed for precision, offering an effective mixing process for water, acid, and emulsifier components. It is crucial for maintaining the desired consistency and uniformity of the mixture, making it an essential part of the production process.

For precise control of the mixture proportions, the system includes integrated flow meters that regulate the flow rates of bitumen, SAE, and kerosene. These meters provide real-time feedback, allowing for exact adjustments to ensure that the correct mixture is produced according to the specified recipe. This feature ensures consistency and meets high-quality standards throughout every batch.

Energy efficiency is another standout feature of this emulsion plant. The system includes inverter-controlled pump motors, which optimize energy consumption based on demand. This not only reduces operating costs but also minimizes environmental impact by ensuring that energy is used only when necessary, contributing to both cost savings and sustainability.

The plant also incorporates weighing tanks equipped with load-cell technology to accurately measure the weight of acid and emulsifier components. This precise weighing system ensures that each ingredient is added in the correct amount, which is critical for maintaining product quality and consistency. The accurate measurement of ingredients at each stage of the mixing process helps reduce errors and ensures the final product meets exact specifications.

To improve the quality of the final product, the system features a bitumen-SAE collector that homogenizes the mixture before it enters the mill. This collector ensures that the ingredients are evenly distributed, enhancing the consistency of the mixture and improving the overall product quality in each batch.

Flexibility is built into the operation of the plant, as it offers both automatic and manual modes. This flexibility allows users to choose the most suitable operation mode based on specific production needs, giving operators more control over the process and improving operational efficiency.

The 15 Ton/Hour Stainless Emulsion Plant is designed to be compatible with a wide range of recipe requirements, making it suitable for various materials and viscosities. This adaptability provides maximum flexibility for different production projects, allowing businesses to work with diverse materials and produce a variety of emulsions.