9 Ton/Hour Capacity Drum Heating Systems

9 Ton/Hour Capacity Drum Heating Systems

Teknofalt TVI-9 is an advanced solution designed for efficient processing of high-viscosity materials, particularly in polymer-modified bitumen plants. With a capacity of up to 9 tons per hour, these pumps are essential in large-scale asphalt production, ensuring rapid and homogeneous heating of materials. Their robust design, combined with cutting-edge technology, makes them ideal for industrial operations that require continuous and reliable performance.

Gear-Type Jacketed Heated Bitumen Pump: High-Performance Heating

The gear-type jacketed heated bitumen pump is a specialized system used to heat and pump bitumen or other viscous materials at high throughput rates. With a processing capacity of 9 tons per hour, it can effectively handle large quantities of bitumen, polymer-modified bitumen, or other materials used in asphalt production. The jacketed design ensures that the materials are heated evenly, enabling smooth and efficient flow, which is crucial for maintaining production speed and quality. This system is particularly beneficial for industries where high viscosity materials need to be processed rapidly, without compromising on quality.

Enhanced Heating Efficiency: Serpentine Coil Design and Insulation

To maximize the heating efficiency, the serpentine coil design of the pump optimizes heat distribution throughout the material. This serpentine structure facilitates faster and more even melting of bitumen, which is critical when processing large volumes of material quickly. In addition to the serpentine coil, the pump is equipped with thick rock wool and aluminum insulation to minimize heat loss. This insulation ensures that the heated materials maintain their temperature longer, reducing energy consumption and operational costs. The combination of these technological features helps industrial plants achieve faster production cycles, lower energy bills, and a more sustainable operation.

Hydraulic Lifting Mechanism for Easy Loading

The hydraulic lifting mechanism integrated into the pump system allows for easy and swift loading and unloading of bitumen or other materials. This feature is particularly useful in large-scale production environments where time and efficiency are critical. The hydraulic system ensures that the pumps can handle up to 30 barrels simultaneously, making them highly suitable for operations requiring high throughput and constant material flow. The user-friendly design reduces manual labor, improves safety, and helps streamline the overall production process.

CE-Certified Design: Reliability and Safety Assured

The 9 Ton/Hour Heated Bitumen Pump is designed and manufactured in compliance with CE certification standards, ensuring that it meets the highest levels of safety, reliability, and performance. CE certification guarantees that the pump adheres to the required industrial standards, providing users with confidence in its operational safety and quality. This certification is particularly important for industries that must maintain strict quality controls in their production processes, ensuring that the heated bitumen pumps are reliable and safe for continuous use.

Rapid and Homogeneous Heating for Superior Asphalt Production

The ability to rapidly and uniformly heat bitumen is a key advantage of the Teknofalt 9 Ton/Hour Heated Bitumen Pump. By ensuring that the materials are heated evenly, it prevents issues such as overheating, clumping, or inconsistent viscosity, which could affect the quality of the final asphalt product. This homogeneous heating improves the overall efficiency of the asphalt production process, leading to better quality control, less waste, and higher output.

Conclusion: Efficient, Reliable, and Cost-Effective Heating Solution

The Teknofalt 9 Ton/Hour Heated Bitumen Pump offers a high-capacity, reliable, and efficient solution for asphalt production and other industrial applications requiring the heating of high-viscosity materials. Its gear-type jacketed design, serpentine coil heating, and energy-efficient insulation make it ideal for large-scale production environments. With a hydraulic lifting mechanism for easy loading and CE certification, this pump guarantees both operational efficiency and compliance with industry standards. By optimizing energy use and improving heating uniformity, this pump contributes to reduced operational costs and increased production speed, making it a valuable asset for any asphalt or bitumen-based manufacturing facility.