Automatic Olive Oil Filling Machine (3) 3 / Video

Automatic Olive Oil Filling Machine

The "100 ML - 1000 ML Olive Oil Filling and Capping Machine" is a state-of-the-art automated solution designed for the efficient and precise filling and capping of olive oil across various packaging types, including PET, glass, and tin containers. This versatile machine is ideal for industrial production lines, ensuring seamless operations from filling to capping and labeling.

Key Features:

Variable Volume Filling: The machine is capable of filling olive oil in volumes ranging from 100 ML to 1000 ML, making it highly adaptable to different production needs. With the ability to handle up to 3000 bottles per hour, it is designed to meet high production demands without compromising on accuracy or quality.

Advanced Servo Control System: The filling and nozzle groups are managed digitally through a servo control system, allowing for precise control over the filling process. This technology ensures consistent and accurate filling, reducing waste and enhancing productivity.

Automated Cap Feeding and Sealing: The machine is equipped with an automatic cap feeding system that accommodates three types of caps: press-on, screw-on, and aluminum snap caps. It is compatible with Italian-origin 4-disk aluminum snap caps and torque-controlled screw caps, ensuring a secure and reliable seal on every bottle.

Bidirectional Labeling: After the filling and capping processes are complete, the machine proceeds to label the packages using the Herma module labeling machine. This module allows for both round wrapping and double-sided labeling, ensuring that each bottle is professionally finished and ready for the market.

User-Friendly Control Systems: The machine features an intuitive touch screen and electro-pneumatic control system, powered by an LG brand PLC and a 10-inch touch screen. It offers language options in both Turkish and English, making it accessible for operators in diverse settings.

Hygienic and Durable Construction: Built with high-quality 304 stainless steel, the machine is not only durable but also easy to clean, ensuring compliance with hygiene standards in the food industry. The chassis and protection cabins are designed to withstand the rigors of daily industrial use while maintaining a sleek and modern appearance.

Applications:

• Olive Oil Production: Perfectly suited for filling and packaging olive oil in various bottle sizes and materials, ensuring product integrity and shelf appeal.

• Food Industry: Beyond olive oil, this machine can be used for other liquid food products that require precise filling and capping, such as sauces, dressings, and more.

• Beverage Industry: Ideal for filling and capping a variety of liquid beverages, maintaining quality and consistency across production runs.

• Cosmetics Industry: Can be adapted for the filling and capping of liquid cosmetics and personal care products, offering flexibility for different packaging types.

• Pharmaceutical Industry: Suitable for filling and sealing liquid pharmaceuticals in a controlled and hygienic environment.

Technical Specifications:

Filling Machine:

• Filling Group: High-quality 304 Stainless Steel

• Sealing Elements: PTFE TEFLON and VITON for reliable sealing and durability

• Control Systems: Touch Screen and Electro-Pneumatic (LG brand PLC and LG 10-inch touch screen + Pemaks pneumatic) with TURKISH and ENGLISH language options

• Foaming Prevention: Bottom and Top Filling System to minimize foaming during the filling process

• Nozzle System: 8 heads (customizable upon request)

• Filling System: SERVO CONTROL for precise filling

• Volume Range: 100 ML – 1000 ML

• Filling Capacity: 2400 - 3000 bottles per hour

• Control Voltage: 24 VDC

• Operating Voltage: 380 V 50 Hz 10A

• Power Consumption: 1.5 kW/h

• Chassis: 1200 x 1200 mm, made of 304 High-Quality Stainless Steel

• Conveyor: 3-meter Asetal pallet for smooth product movement

• Protection Cabins: Plexiglass coating on a 304 quality stainless steel chassis, ensuring safety during filling and capping processes

Capping Machine:

• Chassis: 304 High-Quality Stainless Steel

• Conveyor Pallet: 3-meter Asetal pallet

• Conveyor Motor: 380 V 0.37 Kv (S40 / 21)

• Power Consumption: 1.5 kW/h

• Cap Tightening: Conveyor-cap pressing, Torque-controlled screw cap tightening, Italian 4-disk aluminum cap sealing for secure closure

• Bottle Transport Star: Customized for sample bottles, ensuring precise alignment during capping

Labeling Machine (Herma Module):

• Labeling Type: Round wrapping and double-sided labeling

• Reel Diameter: 75 mm

• Label Width: 10-160 mm

• Label Length: 10-300 mm

• Label Output Speed: 5-15 m/min

• Labeling Capacity: 3000-4000 bottles per hour

• Control System: PLC Control for precise labeling

• Modules: 2 PIECES STEP 240 V for consistent performance

• Operating Voltage: 220 V 50 Hz 12 A

• Control Voltage: 24 VDC

• Label Sensor: Capable of handling both transparent and opaque labels

• Label Start: Object Reflective Fiber Optic Sensor for accurate label application

• Bottle Wrapping Band: 0.18 kW S 30 I 15 for even label application

• Top Printing Band: 0.18 kW S 30 I 15 for additional labeling options

• Bottle Correction Band: 3 PH 12.5 B for precise label alignment

• Bottle Separator Motor: 0.18 kW S 30 I 60 for smooth operation

• Chassis: 304 High-Quality Stainless Steel

• Conveyor and Wrapping Motor: 380 V 0.37 Kv (S40 / 21)

• Power Consumption: 1 kW/h

This Automatic Olive Oil Filling and Capping Machine is the perfect solution for producers seeking efficiency, precision, and flexibility in their production lines. With its robust construction, advanced technology, and high output capacity, it is designed to meet the demanding needs of modern production environments. Invest in this machine to elevate your production capabilities and ensure your products are filled, capped, and labeled to the highest standards.