4 Ton/Hour Capacity Stainless Emulsion Plant

4 Ton/Hour Capacity Stainless Emulsion Plant

Teknofalt TEP4 Stainless Emulsion Plant offers a highly efficient solution for industrial mixing operations, providing a capacity of 4 tons per hour. Ideal for bitumen emulsification, this plant is designed to meet the needs of asphalt and road construction businesses, as well as other industries requiring high-quality emulsions. With its stainless steel construction, the plant is not only durable and resistant to corrosion but also easy to clean and maintain, which reduces overall operational costs.

Stainless Steel Tanks: Durable, Long-Lasting Storage

The plant features stainless steel tanks, which are durable and long-lasting, ensuring the safe and efficient storage of materials. Available in capacities ranging from 4 to 15 tons/hour, these tanks are designed for easy handling and superior performance. The stainless steel construction enhances the tanks' ability to withstand harsh operating conditions, while the smooth surface allows for quick cleaning between batches, improving overall plant efficiency and hygiene.

Custom Lobe Mix Pumps: Efficient and Precise Mixing

A standout feature of the Teknofalt TEP4 plant is its use of custom lobe-type SAE mix pumps. These high-efficiency pumps are designed for precise and efficient mixing of water, acid, emulsifier, and bitumen. Known for their compact design and low energy consumption, the pumps deliver consistent and reliable performance while minimizing operational costs. The high precision of the pumps ensures that the emulsification process is carried out rapidly, producing high-quality emulsions with uniform consistency.

Flow Meters and Additive Pump Motors: Precise Dosing and Control

The plant incorporates flow meters and inverter-controlled additive pump motors to ensure accurate dosing of materials such as bitumen, SAE, and kerosene. These advanced dosing systems provide precise control over mixing ratios, which is essential for maintaining product quality and consistency. The inverter-controlled motors allow for the flexible adjustment of speeds and flow rates, adapting to changing production needs and optimizing operational efficiency.

Weighing Tanks and Collectors: Ensuring Accurate Mixing and Homogenization

The weighing tanks equipped with load-cell weighing systems are an integral part of the plant, ensuring that materials such as acid and emulsifiers are mixed in precise ratios. This helps minimize waste material and guarantees that the product meets the desired quality standards. Collectors at the mill inlet further ensure that the bitumen-SAE mixture is thoroughly homogenized before emulsification, resulting in a more stable and uniform emulsion.

Automatic and Manual Operation Options: Flexibility and Control

The Teknofalt TEP4 offers both automatic and manual operation options to accommodate various production needs. The automatic control system optimizes the production process by reducing the need for manual intervention, thus improving workforce efficiency and lowering operating costs. Alternatively, the manual control option allows operators to have direct control over the process, providing flexibility for businesses that may need to adjust settings based on specific operational requirements.

CE Certified Design and Manufacturing: Ensuring Reliability and Quality

All systems in the Teknofalt TEP4 are designed and manufactured in accordance with CE certification standards, ensuring that they meet the highest levels of safety, reliability, and quality. The CE certification guarantees that the plant complies with rigorous industry regulations, providing peace of mind to operators and stakeholders. This commitment to quality and safety ensures that the plant will operate efficiently, meet performance expectations, and contribute to the overall success of your operations.

Conclusion: Efficient, Reliable, and Customizable Emulsion Solutions

The Teknofalt TEP4 4 Ton/Hour Capacity Stainless Emulsion Plant is a top-tier solution for industrial businesses looking to optimize their emulsification processes. With its high-quality stainless steel tanks, custom lobe mix pumps, and advanced dosing systems, this plant ensures precise, efficient, and high-quality emulsification. The flexible operation options and CE certified design further enhance its appeal, offering a reliable, safe, and customizable solution for businesses in need of high-performance modified bitumen emulsions.

By choosing the Teknofalt TEP4 plant, businesses can achieve significant improvements in production efficiency, product quality, and operational flexibility, making it an excellent investment for companies in the asphalt and road construction industries.