Fully Automatic Jet Pulse Filter

Fully Automatic Jet Pulse Filter

The Sistemtek 1,000,000 m³/Hour Fully Automatic Jet Pulse Filter is a high-performance industrial filtration system designed for large-scale operations that require efficient dust collection and air purification. With a capacity range from 1000 m³/hour to 1,000,000 m³/hour, this filter is ideal for industries with high-volume dust generation, such as cement, mining, steel, chemicals, and pharmaceuticals. Its advanced features, including an automatic cleaning system, custom bag selection, and environmentally compliant operation, make it the optimal solution for maintaining clean air while ensuring regulatory compliance and reducing operating costs.

• Wide Capacity Range: Designed to handle airflows from 1000 m³/hour to 1,000,000 m³/hour, the Jet Pulse Filter is capable of meeting the filtration needs of both small and extremely large industrial facilities, providing scalability for diverse operational requirements.

• Tailored Design Solutions: Sistemtek offers special design solutions for each installation, ensuring that the filter operates optimally under a variety of operating conditions—whether it's high dust loads, varying temperatures, or specific chemical environments.

• Emission Control: The system is engineered to operate with emission values below the required environmental legislation standards, making it ideal for industries where strict air quality control is essential. This ensures the air meets local environmental standards, contributing to a safer and cleaner workplace.

• Optimized Bag Selection: The filter bags are chosen based on the chemical structure of the powder, the humidity, and the temperature of the fluid being filtered. This custom approach ensures that the filter media is best suited to the specific materials being processed, leading to improved filtration efficiency and longer bag life.

• Energy-Efficient Cleaning System: Featuring a fully automatic PLC control system, the filter operates with minimal compressed air consumption. The enhanced pulse-jet cleaning mechanism ensures effective cleaning of the filter bags, reducing energy consumption and maintaining the system's peak performance while minimizing the need for manual intervention.

• Durable Construction: The filter wire cages are made from electro-galvanized or electrostatic powder-coated steel, ensuring corrosion resistance and increased durability even under harsh operating conditions, leading to a longer operational life and lower maintenance costs.

• Flexible Delivery Options: Depending on the client's needs and the scale of the installation, the filter can be delivered in either fully bolted or pre-assembled configurations, providing flexibility for easier transport and faster installation.

Technical Specifications:

• Capacity Range: 1000 m³/hour to 1,000,000 m³/hour

• Filtration Technology: Fully automatic pulse-jet cleaning with customizable filter bags

• Applications: Ideal for industries such as cement, mining, steel, chemicals, pharmaceuticals, food processing, and more.

• Control System: PLC-based fully automatic control unit for optimized performance and low operational costs.

• Emission Control: Meets or exceeds local environmental legislation standards for emission control.

• Bag Selection: Tailored filter bags suitable for varying powder loads, chemical composition, and fluid conditions (humidity, temperature).

• Materials: Electro-galvanized or electrostatic powder-coated filter wire cages; high-quality filter bags designed for specific filtration needs.

• Compressed Air Consumption: Low energy consumption due to the automatic and efficient pulse-jet cleaning system.

• Delivery Options: Available in fully bolted or pre-assembled versions based on customer requirements.

Benefits:

• High Filtration Efficiency: The combination of cyclonic separation, pulse-jet cleaning, and custom bag selection ensures exceptional dust collection, even for challenging industrial processes with high dust loads and fine particulates.

• Energy and Cost Savings: The automatic PLC control system optimizes filter operation, reducing energy consumption and minimizing maintenance costs by automatically cleaning the filter bags at regular intervals.

• Environmental Compliance: The system is designed to meet the strictest environmental regulations, ensuring your operations remain compliant with local emission standards while contributing to a cleaner and healthier environment.

• Durability and Longevity: The robust construction of the filter, including electro-galvanized or powder-coated filter cages, ensures that the system performs reliably for many years, even in harsh industrial conditions.

• Flexible Installation: The option for fully bolted or pre-assembled delivery allows for easy transportation and installation, reducing setup time and minimizing downtime in large-scale operations.

The Sistemtek 1,000,000 m³/Hour Fully Automatic Jet Pulse Filter is the ideal solution for large-scale industrial applications that require efficient, environmentally compliant, and cost-effective dust filtration. With its customizable design, low maintenance requirements, and energy-efficient operation, it is a reliable and sustainable solution for industries seeking to improve air quality and comply with environmental standards.