Oil Treatment Machine

Oil Treatment Machine

Real Group Enerji The Oil Treatment Machine is a state-of-the-art solution developed through years of expertise and rigorous testing in both production and field environments.

Engineered to perform efficiently in challenging conditions, this device ensures that your transformer oil remains pure, dry, and functional over time, optimizing the overall lifespan and performance of the transformers it serves.

1. Simultaneous Vacuuming and Purging:

The vacuuming process of the transformer can be performed simultaneously while the device is being installed on-site, eliminating the need for additional setups or downtime.

This integrated approach ensures seamless operation and quick turnover without interrupting the transformer’s functionality.

2. PLC-Controlled Automation:

The system operates fully automatically with a Programmable Logic Controller (PLC), providing precise control over the purification process.

Real-time monitoring is facilitated through advanced sensors that continuously track performance and status, ensuring that the oil treatment process is functioning as intended.

3. Real-Time Monitoring and Alerts:

The vacuum sensor in the vacuum line provides real-time measurements of the vacuum levels, ensuring that they remain within optimal ranges for efficient oil degassing.

The oil sensor plays a critical role in protecting both the environment and the device by detecting any potential oil overpressure that could result in spills or system damage. It provides an early warning, preventing costly damage.

4. Advanced Control and Flexibility:

The system features a flexible interface that allows operators to adjust settings and monitor the process easily. It also gives both audible and visual warnings to avoid errors, providing real-time feedback to ensure operational safety.

The device’s advanced control system helps streamline the treatment process, making it easier to manage and troubleshoot.

5. Integration with Vacuum System:

Fully integrated with a vacuum system, the machine facilitates continuous, automated oil treatment processes. This integration ensures optimal degassing, moisture removal, and contamination filtration, which are all crucial to maintaining high oil quality.

The system maintains full control over sequential operations, ensuring that the entire process runs efficiently without unnecessary interruptions or manual intervention.

6. Stainless Steel Construction:

Constructed from high-quality stainless steel, the device is built for durability, resilience, and long-lasting performance.

Stainless steel is resistant to corrosion, which is especially important in environments where moisture can cause degradation. This ensures that the device can withstand harsh operating conditions, making it suitable for both industrial and field use.

The Importance of Moisture Control in Oil Treatment:

During the degassing process, moisture can be released, which is a potential cause of corrosion on parts of the device that aren’t in direct contact with the oil. Rusting can occur when moisture interacts with metal surfaces, leading to the formation of flakes or small particles that can impede the smooth operation of the filtration system.

Rusting Consequences:

Flaking rust particles can enter the oil treatment system and reduce the efficiency of the filtration, leading to poor oil quality.

Moisture-induced rust can also cause a change in the color of the oil, diminishing its appearance and, more importantly, reducing its dielectric strength—a crucial factor in the oil’s ability to insulate electrical equipment.

This is why the Oil Treatment Machine is designed to minimize moisture exposure and prevent rust, ensuring that the oil stays in optimal condition and the system operates at peak efficiency.

How It Works:

Vacuum Degassing: The device applies a vacuum to the transformer oil, lowering the boiling point of dissolved gases and moisture. This allows these contaminants to be removed without affecting the oil’s insulating properties.

Filtration and Purification: The oil passes through a specialized filtration system, removing solid contaminants and further purifying the oil.

Continuous Monitoring: The system continuously tracks vacuum pressure, oil levels, and oil quality, providing immediate feedback to ensure that any potential problems are detected early.

Automation and Alerts: In case of overpressure or abnormal operation, the system alerts operators via audible and visual cues. This ensures that any potential issues are dealt with proactively to avoid delays and system malfunctions.

Applications:

Transformer Maintenance: Ideal for maintaining and improving the quality of oil in high-voltage transformers used in power plants, substations, and industrial facilities.

On-Site Purification: Perfect for use in the field where transporting transformers to a central facility isn’t feasible, allowing for on-site oil treatment without interruption to transformer operation.

Long-Term Oil Health: Ensures that transformer oil remains pure, moisture-free, and at optimal dielectric strength, thus prolonging the life of transformers and enhancing their efficiency.