Magnetic Suspension Plates Or Overband Magnet Magnetic Plate

Magnetic Suspension Plates Or Overband Magnet Magnetic Plate

Real Group Enerji Magnetic suspension plates and overband magnet magnetic plates are essential tools used in industries where the efficient separation of ferromagnetic contaminants is crucial.

These magnetic plates are specifically designed for integration into moving conveyor belts, flow lines, or areas where metal contaminants can cause damage or affect the quality of the final product.

Their primary function is to create a magnetic field that attracts and captures unwanted ferrous particles, ensuring a clean and safe processing environment.

Magnetic Suspension Plates

Functionality:

Magnetic suspension plates are installed above or across conveyor belts to generate a magnetic field at specific distances from the belt. This allows for the efficient elimination of unwanted ferromagnetic materials, including iron, steel, and other magnetic particles that might otherwise damage equipment or affect product quality.

High Magnetic Field Intensity: The intensity of the magnetic field can be adjusted to suit the needs of different applications. For environments with low metal density, plates made from Ferrite materials are commonly used, while for high-density metal environments, Neodymium magnets are preferred due to their stronger magnetic power.

Ideal for Conveyor Systems: These plates are suspended above the conveyor belt, creating a targeted magnetic field at just the right distance to attract and capture ferrous contaminants while allowing the bulk material to pass freely. This setup is ideal for continuous production lines.

Variety of Applications: Magnetic suspension plates are widely used in industries such as food processing, mining, recycling, cement, and plastics. They help improve product purity, protect equipment, and prevent costly downtime due to metal contamination.

Automatic Cleaning vs. Manual Cleaning Models

Depending on the application, there are two types of magnetic suspension plates:

Manual Cleaning Models: These models are ideal for environments where metal contamination is minimal or easy to access. The material is passed over the magnetic plate, and ferromagnetic particles are manually removed.

Automatic Cleaning Models: In areas where manual cleaning is challenging (e.g., high-density metal contamination or inaccessible locations), automatic cleaning models are employed. These plates can self-clean through automated mechanisms, ensuring continuous operation with minimal maintenance.

Magnetic Contact Plates

Functionality:

Magnetic contact plates are designed to capture micron-sized ferrous contaminants by passing the material over the plate manually during production. These plates are especially beneficial in situations where contaminants are too small or difficult to catch with traditional separation methods.

High-Intensity Neodymium Magnets: These plates are composed of high-intensity Neodymium magnetic blocks, which are known for their superior strength. The strong magnetic field attracts even the smallest ferromagnetic particles, preventing them from contaminating the final product.

Application: Magnetic contact plates are typically used in industries where fine metals can negatively impact the product, such as in the pharmaceutical, food processing, and cosmetic industries. By capturing these small contaminants, the plates ensure the highest levels of product purity.

Benefits of Magnetic Suspension Plates & Magnetic Contact Plates

Effective Metal Removal: Both types of plates offer high-efficiency metal separation, ensuring that ferrous contaminants are effectively removed from the material stream.

Protect Equipment: By removing damaging metals before they can reach sensitive equipment like crushers, grinders, or mixers, these magnetic systems help to extend the lifespan of machinery and reduce maintenance costs.

Improved Product Quality: The elimination of metal contaminants ensures product purity, reducing the risk of contamination in sensitive industries like food, pharmaceuticals, and chemicals.

Customizable Designs: Magnetic suspension plates can be tailored to suit specific operational needs, such as adjustable magnetic field strength, varying plate sizes, and cleaning methods. Whether for continuous or batch processes, a customized solution can be provided.

Durability: Plates made from Ferrite and Neodymium are built to withstand harsh environments, offering long-lasting performance without loss of magnetic strength.

Reduced Maintenance Downtime: With automatic cleaning options available for high-contamination environments, the need for manual cleaning is reduced, enabling continuous operation and minimizing downtime.

Applications

Conveyor Belt Systems: Magnetic suspension plates are commonly used in conveyor belts to remove ferrous contaminants from a wide range of bulk materials, including grain, spices, plastics, minerals, and recyclable materials.

Food Processing: In the food industry, both magnetic suspension and contact plates are critical for preventing metal contamination in food products, such as grains, meats, and confectioneries.

Recycling: Magnetic plates are also used in scrap metal recycling, where they help separate ferrous metals from other recyclable materials like plastics and non-ferrous metals.

Mining and Aggregates: In mining operations, these magnetic plates ensure that valuable materials are kept free of metal contaminants that could damage processing equipment.

Magnetic suspension plates and magnetic contact plates are highly effective solutions for ferrous metal contamination control in various industries. Whether you're dealing with large quantities of bulk material or fine, micron-sized contaminants, these magnetic systems offer superior performance in safeguarding both product integrity and equipment.

Their flexibility in cleaning options, along with the robust design of Neodymium and Ferrite magnets, makes them a valuable asset in any operation looking to enhance quality control and minimize contamination risks.