Semi-Automatic Liquid Filling Machine (1)

AHT -S100 Semi-Automatic Liquid Filling Machine

WHAT IS A SEMI-AUTOMATIC FILLING MACHINE?
Machines that automatically fill different gram ranges into packages of various shapes.

OPERATING PRINCIPLE
Packages are automatically lined up by personnel or a packaging aligner on the machine's conveyor. The packages automatically come under the filling nozzle. The machine vacuum fills the product it will fill from the hopper and adjusts its gram and fills into the package through the nozzles. After the filling process is completed, the filled packages move forward via the conveyor. Empty packages automatically come under the filling nozzle and the filling process is repeated.
Fully automatic filling machines are used in a wide range from medium and large-scale SMEs operating in the food, chemical, cosmetic, and pharmaceutical sectors to multinational companies. In firms using fully automatic filling machines, benefits such as reduction in personnel costs, increase in production capacity, minimization of errors due to human factors, and minimization of product losses during packaging are observed.

PRODUCTS THAT CAN BE FILLED
Food
Chocolate Cream, Peanut Butter, Hazelnut Cream, Honey and Cream Honey, Mayonnaise, Ketchup, Mustard, Sauce, Jam and Marmalade, Tomato Paste, Pepper Paste, Cream Cheese, Labneh, Yogurt, Milk, Buttermilk, Kefir, Molasses, Vinegar, Balsamic Vinegar, Syrup, Pomegranate Molasses, Cooking Oils, Ready Meals, Mezes, American Salad, Vegetable Puree, Olive Paste, Cake Jelly, Sauces, Soups, Cakes and Dough, etc.

Cosmetics
Cosmetic Oils, Cosmetic Creams, Shampoo, Hair Conditioner, Liquid Soap, Shower Gel, Hair Cream, Body Lotion, Face and Body Mask, Candles, Gels, Vaseline, Foundation, BB Cream, etc.

Pharmaceutical
Ointments, Lotions, Glycerin, Disinfectants, Biomedical and Sanitary Products, Veterinary Products, etc.

Chemicals
Paints, Glue (PVA), Hydrogen Peroxide, Ink, Fertilizers, Pesticides, Varnish, Home Products, Engine Oil, Glass Cleaner, Antifreeze, etc.

AHT -SV040 TECHNICAL SPECIFICATIONS:

• Volumetric operating system and servo motor controlled nozzle system

• It extracts the product from a 100-liter hopper with an automatic level control system.

• The level control system is synchronized with the transfer pump to start or stop.

• All parts including valve and nozzles are connected with three clamps for easy disassembly during cleaning.

• Gram adjustment can be made via the touch screen.

• It has replaceable filling nozzles designed for liquid and viscous products that prevent dripping.

• It has an adjustable bottom filling nozzle system for foamy products.

• 10mm polycarbonate covers and safety light cabin with safety sensor on doors.

• Stop feature for situations such as input empty, output full, and misalignment of the bottle.

• Easy maintenance and service

• 40% more efficient and quiet operation than mechanical systems

• CE compliant enclosure for ensuring work safety and environmental cleanliness

• Touch screen interface available in different languages.

• Adjustable side grip conveyor for various sizes of packages 4-6 meters.

• Operating system is pneumatic and electronic. It operates with 6-8 bar compressed air

• Air consumption is 600 lt/min while operating at maximum volume and speed.

• Electrical connection is three-phase (380v / 50-60 Hz)

• Optional CIP compliant cleaning system.

• Optional Double Walled Funnel.

• Optional Funnel Mixing System.

• Optional Filling Piston Back Cleaning System.

• All surfaces in contact with the product to be filled are made of 316L quality stainless steel. Other external surfaces, enclosure sheets, and legs are made of 304 quality stainless steel and aluminum.

• SMC brand pneumatic equipments (oil-free system)

• DELTA- Schneider PLC, Touch Screen, and Drivers.

• Sick sensors.

• With standard sealing gaskets, filling above 90°C can be done with specially made sealing gaskets exceeding 5°C to 85°C.

• Filling precision: ±% 1

• Filling range: 100-1000 ML / 250-2500 ML / 1000-5000 ML