Switch Mode Coating Rectifiers, are modern rectifiers used for coating processes and unlike traditional linear rectifiers, they provide energy conversion more efficiently. Such rectifiers offer features such as high efficiency, more compact design, better control, and low ripple rate.
1. High Efficiency
- Efficient energy conversion: Switch mode rectifiers perform power conversion by switching at high frequency. This ensures low energy loss and up to 90% efficiency compared to traditional linear rectifiers.
- Less heating: High efficiency results in less heating of the system, ensuring longer device life.
2. Compact and Lightweight Design
- Small size: Switch mode rectifiers can be designed in smaller sizes because of their high switching frequency, allowing the use of smaller components.
- Less weight: Being lightweight provides portability and ease of installation.
3. High Current and Voltage Support
- High current capability: Switch mode coating rectifiers are powerful enough to meet high current requirements. This is crucial as large currents are often used in coating processes.
- Multip le voltage output: Suitable voltage and current levels can be provided for different coating needs.
4. Better Control and Adjustment
- Digital control: Switch mode rectifiers use digital microcontrollers, allowing precise control and adjustment of output voltage and current.
- Adjustable current/voltage: Current and voltage settings can be easily adjusted according to coating process requirements. In some models, output voltage and current can be continuously monitored and optimized.
5. Low Ripple
- Low ripple level: Switch mode rectifiers provide low ripple, helping achieve a smooth and even coating surface.
- Stable output: Ripple levels are very low, resulting in a higher quality coating surface.
6. High-Frequency Switching
- High-frequency switching: Higher frequency switching compared to traditional linear rectifiers results in more efficient and compact designs.
- Low magnetic field: Operating at high frequencies leads to less magnetic field radiation, reducing its impact on the environment.
7. Advanced Protection Features
- Overcurrent protection: Switch mode rectifiers have automatic shutdown and limit protections for system protection in case of overcurrent.
- Overheating protection: When the device overheats, the system is protected to prevent damage.
- Short circuit protection: Protection mechanisms prevent system damage when short circuit situations are detected.
8. High Stability and Performance
- Stable output voltage and current: Due to low ripple and high efficiency, switch mode rectifiers provide very stable output voltage and current.
- High performance: They exhibit very good output characteristics to ensure high quality in electroplating and other coating processes.
9. Flexible Operating Modes
- Pulsed DC: This mode, used to improve quality in coating processes, allows the current to increase and decrease at specific intervals, resulting in smoother coatings.
- DC and AC conversion: Coating rectifiers can use both direct current (DC) and alternating current (AC) output modes.
10. Low EMI (Electromagnetic Interference)
- Low electromagnetic interference: Switch mode rectifiers generally have low electromagnetic interference (EMI) levels, ensuring that surrounding electronic devices are not affected.
Switch mode coating rectifiers are especially suitable for electroplating, anodizing, nickel plating, chrome plating, copper plating, electropolishing, ABS coating, oil removal, anodizing, and other coating processes. The rectifiers we produce at Redart Elektrik Cihazları provide high performance, energy efficiency, and precise control, offering a solution that enhances quality.