- AHT -SV040 Fully Automatic Liquid Filling Machine
WHAT IS A FULLY AUTOMATIC FILLING MACHINE?
Machines that automatically fill various types of packaging with different weight ranges.
PRINCIPLE OF OPERATION
Packages are automatically lined up on the machine conveyor by personnel or by packaging stackers. The packages automatically come under the filling nozzle. The machine vacuumizes the product to be filled from the hopper on the machine, adjusts the weight, and fills the package through the nozzles. After the filling process is completed, the filled packages move forward via the conveyor. Empty packages automatically come under the filling nozzle for the filling process to be repeated.
Fully automatic filling machines are used in a wide range from medium and large-scale SMEs operating in the food, chemical, cosmetic, pharmaceutical industries to multinational companies. Companies using fully automatic filling machines observe many benefits such as reducing personnel costs, increasing production capacity, minimizing errors caused by human factors, and reducing product losses during packaging.
PRODUCTS THAT CAN BE FILLED
Food
Chocolate Cream, Peanut Butter, Hazelnut Cream, Honey and Cream Honey, Mayonnaise, Ketchup, Mustard, Sauce, Jam and Marmalade, Tomato Paste, Pepper Paste, Cream Cheese, Labneh, Yogurt, Milk, Buttermilk, Kefir, Molasses, Vinegar, Balsamic Vinegar, Syrup, Pomegranate Syrup, Cooking Oils, Ready Meals, Appetizers, Coleslaw, Vegetable Puree, Olive Paste, Cake Jelly, Sauces, Soups, Cakes and Dough, etc.
Cosmetics
Cosmetic Oils, Cosmetic Creams, Shampoo, Hair Conditioner, Liquid Soap, Shower Gel, Hair Cream, Body Lotion, Face and Body Masks, Candles, Gels, Vaseline, Foundation, BB Cream, etc.
Pharmaceutical
Ointments, Lotions, Glycerin, Disinfectants, Biomedical and Sanitary Products, Veterinary Products, etc.
Chemical
Paints, Glue (PVA), Hydrogen Peroxide, Ink, Fertilizers, Pesticides, Varnish, Household Products, Motor Oil, Glass Cleaner, Antifreeze, etc.
AHT -SV040 TECHNICAL SPECIFICATIONS:
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Volumetric operating system and servo motor controlled nozzle system
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Takes the product from a 100 liter hopper with an automatic level control system.
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The level control system is synchronized with the transfer pump to start or stop.
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All parts including valves and nozzles are connected with three clamps for easy disassembly during cleaning process.
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Weight adjustment can be made via the touch screen.
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Designed for liquid and viscous products, it has interchangeable filling nozzles that prevent dripping.
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There is an adjustable bottom filling nozzle system for foamy products.
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10mm polycarbonate covers and doors with safety sensor light cabin.
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Stop feature in case of empty input, full output, and misalignment of the bottle
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Easy maintenance and service
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Works 40% more efficiently and quietly compared to mechanical systems
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Enclosed cover in accordance with CE standards for ensuring work safety and environmental cleanliness
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Touch screen interface available in different languages.
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Adjustable side gripper conveyor for packaging in various sizes of 4-6 meters.
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The operating system is pneumatic and electronic. It operates with 6-8 bar compressed air pressure.
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Compressed air consumption is 600 lt/min while operating at maximum volume and maximum speed.
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Three-phase electrical connection (380v / 50-60 Hz)
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Optional CIP compatible cleaning system.
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Optional Double-Walled Hopper.
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Optional Hopper Interior Mixer System.
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Optional Filling Piston Back Cleaning System.
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All surfaces that come into contact with the product to be filled are made of 316 L quality stainless steel. Other external surfaces, cover sheets, and feet are made of 304 quality stainless steel and aluminum.
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SMC brand pneumatic equipment (oil-free system)
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DELTA- Schneider PLC, Touch Screen, and Drivers.
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Sick sensors.
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With standard sealing rings, filling can be done from 5 °C to 85 °C, and with special material sealing rings, filling can be done above 90 °C.
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Filling accuracy: ±% 1
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Filling range: 100-1000 ML / 250-2500 ML / 1000-5000 ML
MODEL
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NOZZLE NUMBER
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FILLING CAPACITY
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TKS-700
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2
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700 packages per hour for 1 liter packages
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TKS-1400
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4
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1400 packages per hour for 1 liter packages
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TKS-2100
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6
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2100 packages per hour for 1 liter packages
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TKS-2800
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8
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2800 packages per hour for 1 liter packages
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TKS-3500
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10
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3500 packages per hour for 1 liter packages
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TKS-4200
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12
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4200 packages per hour for 1 liter packages
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