Bta 200 Series Aluminum Casting Pot

650.00

+VAT Min. Order 1 Piece

Advertisement No:	#00239070
Category:	Casting Ladle
Brand:	Mercury Melting Metal
Model Type:	BTA Serisi
Product Type:	For Sale
Product Status:	New
Origin:	Turkey
Delivery Status:	In stock
Location:	İkitelli OSB Mah. / Başakşehir / İstanbul
Sales Detail:	Maturity occurs, Selling with a Check, Bank Transfer, Credit Cart, Payment at the Door, Negotiated

Send Inquiry

Kaletherm

Kaletherm Endüstriyel Fırın ve Döküm Malz. San. Ve Tic. Ltd. Şti.

Advisor : TAHSİN K.

All Ads Add to My Favorite Store Go to the store

Contact

+90 532 768 14 **

Send Message

Purchasing Tips

Protect your privacy, review the product descriptions...

THE HISTORY OF THE GRAPHITE CRUCIBLE
The crucible is one of the oldest artifacts made by humans. It was used just before the Bronze Age (9000 BC). The need for a crucible arose when humans began using metal to produce household items, tools, and weapons. The first crucibles were made from clay and vegetable fibers. Later, when carbon was added to the mixture, the crucibles gained higher thermal resistance. The next significant technological advancement in crucible history was the use of silicon in production, which gave the crucibles higher mechanical strength.

INNOVATIONS IN THE COMPOSITION AND MANUFACTURE OF THE CRUCIBLE:

Rib Forming: This is the first technology used and is entirely similar to pottery.
Roller Forming: With the increasing demand for crucibles and their larger dimensions, this system became necessary. In this system, crucibles are produced with the help of a rotating press cylinder.
Iso Static Pressing: Isostatic pressing is the latest technological method, ensuring that the materials used have a perfectly homogeneous structure.

ABOUT MERCURY CRUCIBLE
Mercury is the only global brand that has entered the industry in the past 30 years. Our company is represented in Asia, Europe, and America. Our products have gained a good reputation in the industry thanks to the special molds and formulations we develop according to our customers' demands. Most of the production is completed in America due to the lack of raw materials in our country. Our crucibles are tested and manufactured in our ISO9000 certified laboratory.

SPECIAL FEATURES OF OUR CRUCIBLES:

Crucibles with names ending in A are coded as AA300 or BTA 350.
Silicon carbide crucibles are more conductive than other models.
They perform excellently in the casting of aluminum and zinc.
They are resistant to oxidation.
They can even be used in the casting of brass, copper, and bronze.

KODU	H mm	D mm	d mm	Pota Kapasitesi Alüminyum (Kg)	Pota Hacmi (Litre)
BTA 150	530	520	320	142	60
BTA 200	620	525	320	172	72
BTA 250	640	615	345	265	112
BTA 300	680	615	345	272	115
BTA 350	790	620	345	331	140
BTA 360	900	625	345	387	162
BTA 500	745	775	440	543	229
BTA 500H	800	775	440	571	241
BTA 600	900	775	440	615	259
BTA 600H	1000	775	440	682	286
BTA 800	1000	875	350	818	343

Cleaning
Carefully and thoroughly clean the crucible of slag while it is still hot. Any adhering slag or waste will act as an insulator, hindering the normal heat transfer to the metal and increasing fuel consumption. Additionally, any metal cleaning powder residue remaining in the slag will expand about ten times faster than the crucible material, potentially causing it to burst.

Pouring
Always completely empty the crucibles. Solidified metal residues will expand more than the crucible itself when reheated, causing the crucible to crack.
Do not place hot crucibles on cold concrete floors. Sudden cooling will cause cracks in the bottom of the crucible. Our company always recommends using the original graphite crucible base.

Effects of Chemical Materials
Chemicals such as slag removal powders, borax, and degassing tablets have a corrosive effect on the crucible. Never add these chemicals to an empty crucible. They will melt faster than the metal, penetrate the crucible, and degrade the crucible material. These chemicals should always be added after the metal has melted; they should even be submerged to the bottom of the crucible using a dipping bell or a piston mixer.
This way, any harmful effects on the crucible will be minimized.
Do not use these chemicals in excessive amounts. Any chemicals not absorbed by the molten metal will penetrate the crucible material, degrade it, and shorten its lifespan.

Melting
Always fill the crucible properly. Partially filled crucibles in a heated state, especially the inner upper rim, will oxidize. Once the molten metal in the crucible has reached the pouring temperature, the casting process should be carried out as soon as possible, otherwise, the lifespan of the crucible will decrease.

Loading (Charging)
Syncarb crucibles should be heated to the working temperature while empty during their first use. Syncarb crucibles need to be heated rapidly until they become red-hot. Clay-graphite crucibles should be heated slowly until they turn dark red and then quickly until they become bright red.
Ingots and larger metals to be melted should be carefully placed into the crucible with tongs, if possible, after being preheated. The pieces should not be thrown into the crucible. Do not press the material into the crucible. Always ensure there is enough space between the metal and the crucible wall to allow for the expansion of the metal during heating. The coefficient of expansion of metal is greater than that of the crucible material.
Metal blocks or bulk material should not be forcibly inserted into the crucible. Avoid tight placement.
During heating, the metal expands faster and more extensively than the crucible, causing cracks in the crucible. Carefully insert the ingots with tongs and place them vertically into the crucible. Ingots pushed or thrown into the crucible will damage the wall. Metal blocks inserted diagonally or forced in will crack the crucible at the contact point.

Storage
Crucibles should be stored in a warm, dry place. Absorbing moisture will cause cracks and spalling in the crucible when heated, leading to glaze peeling and oxidation of the material.

Transport
Crucibles should only be transported with a padded cart. Never roll the crucibles on hard floors.

Inspection
Inspect the crucibles for cracks and/or other damage before installing them in the furnace.

Installation
A properly fitting crucible base should be used. The base should be balanced and flat, with a diameter a few centimeters wider than the bottom of the crucible. If the base is too small, the bottom of the crucible will be pressed inward and crack. Additionally, the unprotected edge of the base will be exposed to the flame and melt.
When installing the crucible in the furnace, leave room for expansion. Crucibles with a restricted base and edge cannot expand when heated, leading to stress cracks in the crucible ring and bottom. The crucible should be placed deep enough in the furnace to ensure sufficient heating of the upper part.
If the crucible ring is not protected by the furnace lid, it is recommended to use a steel upper ring as protection against cooling and mechanical wear during loading. Ideally, this ring should extend a few centimeters into the crucible.

Flame Adjustment
Check the flame setting. The flames should spiral up around the crucible. The flame tip should emerge slightly greenish from the chimney; the furnace atmosphere should be slightly oxidizing. However, too much air will cause the graphite to burn, leading to early oxidation and loss of thermal conductivity.

Prevent Cold Air Flow in the Furnace
Prevent any cold air flow in the furnace. Keep the furnace exhaust closed to prevent cold air from being drawn into the furnace when the burner is off.
In fully automatic tilting furnaces, ensure that the automatic air shut-off valve is closed when the furnace is in the tilting position.

Regular Furnace Maintenance
Regularly check the condition of the furnace. Defective linings in oil or gas-fired furnaces will prevent the proper path of the flame to the chimney. This will cause flame restrictions and heat buildup, resulting in local overheating of the crucible wall.

Bta 200 Series Aluminum Casting Pot

Bta 200 Series Aluminum Casting Pot Reviews

Leave a Comment

There are no reviews made for this product yet. Be the first to leave a review!

Makinaturkiye.com Return Policy

Purchases made through Makinaturkiye.com offer a safe shopping experience with customer satisfaction at the forefront. Instead of completing a direct payment transaction, the purchase button creates a purchase form, connecting the seller and the buyer. In this process, product returns are evaluated under the Turkish Consumer Rights Regulation and are handled within the determined legal framework.

Return Process and Conditions

Return Period:

Products can be returned within a period ranging from 15 to 30 days.
The return period may vary based on the seller's policy and relevant legal regulations.

Eligible Products for Return:

Unused products that are in a condition suitable for resale can be returned.
Products with undamaged original packaging and complete accessories will be considered for return.
Custom-made or personalized products are not eligible for return.

How to Return a Product:

A return request is made by contacting the seller through the purchase form.
The seller evaluates the request and informs the buyer about the necessary steps to initiate the return process.
The product must be returned to the seller within the specified period and in its complete condition.

Refund Process After Return:

After the seller receives the returned product, they will inspect it to check for compliance.
If the product meets the return conditions, the refund will be processed within 10 business days at the latest.
The refund will be made using the payment method originally used by the buyer.

Non-Returnable Products:

Used or damaged products
Opened hygiene products
Personalized or custom-made machines and equipment

Return Rights Under Turkish Consumer Law

Right of Withdrawal:

In distance sales contracts, the buyer has the right to return the product within 14 days without providing any reason.
For returns made under the right of withdrawal, the seller will refund all fees.

Defective Product Return:

If a product is delivered with defects such as manufacturing errors or missing parts, the buyer can request a return within 30 days.
The seller is responsible for repairing, replacing, or refunding the defective product.

For Your Return Requests Makinaturkiye.com acts as a bridge between the buyer and the seller. To get detailed information about the return process or to create a request, you can contact the seller directly through the purchase form.