Bonibon Production Line 2

Bonibon Production Line

The Bonibon production line is an advanced machine system designed to automate chocolate shaping, cooling, trimming, and product resting processes, increasing production efficiency and ensuring the production of high-quality products. This production line provides ideal solutions for making bonibon, dragees, and various chocolate shapes. With its superior material quality, high production capacity, and user-friendly features, this system offers various production options.

Bonibon Production Line Components: The Bonibon production line consists of various machine components, each performing a specific function. Thanks to these components, the production process continues seamlessly, and high-quality standards are maintained at every stage.

Chocolate Shaping Drums: One of the most critical components of the production line, the chocolate shaping drums are used to shape various chocolate products. It offers different product options like small and large bonibons, heart shapes, and almonds. The drums shape the products by processing chocolate between two drums at temperatures ranging from -15°C to -25°C. The production capacity can reach up to 400 kg/hour, and the drums can be used in single or double groups. The double group option allows the simultaneous production of two different products on the same line. Made of AISI304 stainless steel, the drums are processed on precision CNC machines and offer the highest quality.

Cooling Tunnel: After shaping, chocolate products are transferred to the cooling tunnel. This tunnel is a vital component that ensures the products are cooled to the ideal temperature. The cooling system, connected to the chiller, has a cooling capacity of up to 6°C and gently transports the products on a polyurethane conveyor belt. The conveyor speed and temperature settings can be controlled via the PLC screen. The cooling tunnel is made from AISI304 and AISI430 stainless steel and is equipped with shock-absorbing covers for easy cleaning and maintenance.

Product Trimming Screen: The product trimming screen is used to remove any excess chocolate from the products during production. It features an adjustable angle to optimize product flow. The screen's rotation speed is controlled via the PLC screen, and the trimmed excess chocolate is collected in trays inside the frame. The screen is made of AISI304 and AISI430 stainless steel, has a diameter of 8 mm, and is equipped with shock-absorbing covers for easy cleaning.

Product Feeding Pipe System with Walls: The pipe system used to regulate the chocolate flow on the production line is designed with a DN25 pipe and a DN50 hot water jacket. This system allows the chocolate to flow freely to the drums, with DN15 valves controlling the flow. A Star pump ensures the regular flow of chocolate along the line.

1-Ton Product Resting Tank: The 1-ton capacity resting tank is used for resting the products and storing chocolate during production. Its double-walled design helps maintain a stable temperature, which is controlled through an on-screen panel. Made of AISI304 stainless steel, the tank is equipped with a 1.1 KW Yılmaz brand gearmotor. The chocolate product outlet is controlled via a DN50 ball valve.

Bonibon Production Line Features:

• Production Capacity: The Bonibon production line has a chocolate production capacity of up to 400 kg/hour. This high capacity shows that the production line is suitable for large-scale chocolate production.

• Drum Technology: The chocolate shaping drums are processed on precision CNC machines and optimized for the highest product quality. Made of AISI304 stainless steel, the drums allow the production of various chocolate shapes and patterns.

• PLC Control System: All critical components of the line are controlled via a user-friendly PLC screen. Parameters such as cooling tunnel temperature, drum speed, and trimming screen rotation can be easily adjusted.

• Material Quality: All components of the line are made from AISI304 and AISI430 stainless steel, ensuring the line is durable and hygienic. This material is ideal for food production and is easy to clean.

• Energy Efficiency: The motors and other components used in the production line provide high performance with low energy consumption. Yılmaz gear motors offer energy efficiency and run smoothly even during prolonged use.

• Easy Cleaning and Maintenance: The Bonibon production line is equipped with shock-absorbing covers to simplify cleaning and maintenance. These covers are designed for operator ergonomics and provide easy access to every component of the production line.

The Bonibon production line is a high-capacity, user-friendly system designed to optimize modern chocolate production processes. Made from AISI304 and AISI430 stainless steel, this line offers superior features in hygiene, durability, and efficiency. Every component, from the shaping drums to the cooling tunnel, trimming screen, and product storage tank, is carefully designed to achieve excellent results. With its high production capacity, energy efficiency, and easy maintenance, this line is an ideal solution for the production of bonibon, dragees, and other chocolate products.