400 Mm Upvc High Performance Pvc Window Profile Extrusion Line

400 mm (320 kg/h) High Performance PVC Window Profile Extrusion Line
The PVC window profile extrusion line is a production system that shapes PVC material into window frames and related components by melting PVC. This process involves passing PVC through an extruder, transforming it into profiles through a mold, cooling and calibrating the shape, and cutting it to the desired size. This method typically produces durable, energy-efficient, and low-maintenance window profiles used in construction.
Features and Applications:
The PVC window profile extrusion line features an extruder, calibration system, cooling unit, and cutting mechanisms to produce precise window profiles. It offers high customization for various shapes and sizes, provides strong control over material quality, temperature, and dimensions. Its applications include manufacturing energy-efficient, low-maintenance window and door frames for residential, commercial, and industrial buildings. The line is also used in the production of other profiles such as ventilation systems, trim, and reinforcement components.
Technical Parameters of 400 mm High Performance PVC Window Profile Extrusion Line:
Technical Specifications: |
Classic Type |
High Speed Type |
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Type |
YF108 |
YF240 |
YF240A |
YF300 |
YF400 |
YF240 |
YF240 |
YF240A |
Maximum Width of Product (mm) |
108 |
240 |
150*2 |
300 |
400 |
240 |
240 |
150*2 |
Extruder Model |
SJZ55/110 |
SJZ65/132 |
SJZ65/132 |
SJZ65/132 |
SJZ80/156 |
SJP75/28 |
SJP93/30 |
SJP110/28 |
Maximum Extrusion Capacity (kg/h) |
110 |
180 |
180 |
180 |
320 |
150-250 |
250-400 |
400-500 |
Extruder Power (kw) |
22 |
37 |
37 |
37 |
55 |
45 |
55 |
90 |
Cooling Water (m3/h) |
7 |
8 |
8 |
8 |
10 |
7 |
8 |
10 |
Compressed Air (m3/min) |
0.6 |
0.6 |
0.8 |
0.6 |
0.6 |
0.6 |
0.6 |
0.8 |
Benefits of Using PVC Profile Production Equipment
The use of PVC profile production equipment offers high efficiency, precise molding, and customization for various profiles. These equipment enable fast production with minimum material waste, producing durable and low-maintenance products. They also provide a cost-effective solution by reducing labor and material costs. The use of recyclable materials supports environmentally friendly production.
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Choosing the Right PVC Window Frame Extrusion Line
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When selecting a PVC window frame extrusion line, consider automation features for production volume, design flexibility, and efficiency. Choosing a line from a reliable brand that offers low maintenance, energy efficiency, and consistent quality will ensure long-term durability.
uPVC Window Profile Extrusion Line
The uPVC window profile extrusion line shapes uPVC material into window frame profiles by melting it. This system produces durable, low-maintenance profiles for precision, efficiency, and energy-efficient windows.
Components of Plastic Profile Extrusion Line
A typical plastic profile extrusion line consists of the following components:
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Extruder: Melts and mixes raw materials.
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Die: Shapes molten plastic into desired profile.
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Cooling System: Cools the extruded profile for solidification.
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Haul-off: Pulls the profile off the line at a consistent speed and shape.
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Cutter: Cuts the profile to the desired length.
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Control System: Monitors and adjusts temperature, speed, and other parameters for optimum performance.
These components work together to efficiently produce high-quality plastic profiles.
Advancements in PVC Profile Extrusion Technology
The recent advancements in PVC profile extrusion technology include:
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Smart Controls: Enhanced PLC and IoT integration for real-time monitoring and automatic adjustments.
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Energy-saving Features: Improved motors and efficient heating systems that reduce energy consumption.
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Fast Production: Enhanced screw and mold designs for higher output and rapid cooling.
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Customization: More flexible systems that provide precise profile shapes, sizes, and multi-layered designs.
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Reduced Waste: Innovations in material processing and extrusion reduce scrap rates and improve material use.
These innovations increase productivity, reduce costs, and support environmentally friendly production practices.