300 Mm High Performance Pvc Window Profile Extrusion Line
300 mm (180 kg/h) High Performance Upvc Pvc Window Profile Extrusion Line
The PVC window profile extrusion line is a production system that shapes PVC material into window frames and related components by melting PVC. This process involves passing PVC through an extruder, converting it into profiles through a mold, cooling and calibrating the shape, and cutting it to the desired size. This method typically produces durable, energy-efficient, and low-maintenance window profiles commonly used in construction.
Features and Applications:
The PVC window profile extrusion line features an extruder, calibration system, cooling unit, and cutting mechanisms to produce precise window profiles. It offers high customization for various shapes and sizes, provides strong control over material quality, temperature, and dimensions. The application areas include the production of energy-efficient, low-maintenance window and door frames for residential, commercial, and industrial buildings. The line is also used in the production of other profiles such as ventilation systems, sills, and reinforcement components.
300 mm UPVC High Performance PVC Window Profile Extrusion Line Technical Parameters:
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Technical Specifications: |
Classic Type |
High-Speed Type |
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Model |
YF108 |
YF240 |
YF240A |
YF300 |
YF400 |
YF240 |
YF240 |
YF240A |
|
Maximum Width of Product (mm) |
108 |
240 |
150*2 |
300 |
400 |
240 |
240 |
150*2 |
|
Extruder Model |
SJZ55/110 |
SJZ65/132 |
SJZ65/132 |
SJZ65/132 |
SJZ80/156 |
SJP75/28 |
SJP93/30 |
SJP110/28 |
|
Maximum Extrusion Capacity (kg/h) |
110 |
180 |
180 |
180 |
320 |
150-250 |
250-400 |
400-500 |
|
Extruder Power (kw) |
22 |
37 |
37 |
37 |
55 |
45 |
55 |
90 |
|
Cooling Water(m3/h) |
7 |
8 |
8 |
8 |
10 |
7 |
8 |
10 |
|
Compressed Air (m3/min) |
0.6 |
0.6 |
0.8 |
0.6 |
0.6 |
0.6 |
0.6 |
0.8 |
Benefits of Using PVC Profile Production Equipment
The use of PVC profile production equipment offers high efficiency, precise molding, and customization opportunities for various profiles. These equipment ensures fast production with minimal material waste, produces durable and low-maintenance products. Additionally, it offers cost-effective solutions by reducing labor and material costs. The use of recyclable materials supports environmentally friendly production as well.
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Selecting the Right PVC Window Frame Extrusion Line
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When choosing a PVC window frame extrusion line, consider automation features for production volume, design flexibility, and efficiency. By selecting a line that comes from a reliable brand offering low maintenance, energy efficiency, and consistent quality, you can ensure durability and long-term performance.
uPVC Window Profile Extrusion Line
The uPVC window profile extrusion line forms window frame profiles by melting uPVC material. This system produces durable, low-maintenance profiles for precision, efficiency, and energy-efficient windows.
Plastic Profile Extrusion Line Components
A typical plastic profile extrusion line consists of the following components:
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Extruder: Melts and mixes raw materials.
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Die: Shapes melted plastic into the desired profile.
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Cooling System: Cools and solidifies the extruded profile.
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Puller: Pulls the profile consistently over the line at a set speed and shape.
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Cutter: Cuts the profile to the desired length.
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Control System: Monitors and adjusts temperature, speed, and other parameters for optimal performance.
These components work together to efficiently produce high-quality plastic profiles.
Advancements in PVC Profile Extrusion Technology
Recent advancements in PVC profile extrusion technology include:
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Smart Controls: Advanced PLC and IoT integration for real-time monitoring and automatic adjustments.
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Energy-Conserving Features: Improved motors and efficient heating systems that reduce energy consumption.
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Fast Production: Enhanced screw and die designs for higher output and faster cooling.
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Customization: More flexible systems that provide precise profile shapes, sizes, and multilayer designs.
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Reduced Waste: Innovations in material processing and extrusion that reduce scrap rates and enhance material utilization.
These innovations increase productivity, reduce costs, and support environmentally friendly production practices.
