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Especially used in the food, chemical, pharmaceutical, cosmetic, and other industries to ensure the homogeneous mixing of powdered components, this machine is ideal for use in medium-scale production facilities and laboratories due to its 300-liter capacity.
Below are detailed information and specifications about the 300 LT Powder Mixer:
1. Basic Features of the Mixer
A) Mixing Capacity
300 LT Capacity: This mixer has a mixing capacity of up to 300 liters for powdered and granular components, suitable for medium-scale production and laboratory work. This capacity is ideal for facilities that do not have a high daily production volume but require continuous and quality mixing.
Flexible Usage: The mixer can also be used for the mixing of granules, small particles, and dry components in addition to powdered components.
B) Mixing Type
Internal Mixing: Powder mixers typically use rotating mixing mechanisms to ensure equal distribution of components. This system homogeneously mixes powders with different densities.
High Efficiency Mixing: The design of the mixer ensures an efficient mixing process. Mixing impellers or paddles distribute powders quickly and evenly, preventing the formation of poor-quality mixtures.
2. Design and Structure
A) Structure Materials
Stainless Steel: Most 300 LT powder mixers are made of stainless steel. This material is hygienic and resistant to chemicals. Additionally, stainless steel is preferred in the food, pharmaceutical, and cosmetic industries due to its longevity and ease of cleaning.
Surface Smoothness: The inner surface of the mixers must be smooth to prevent powder buildup and contamination during the mixing process. This design helps meet hygiene requirements.
B) Mixing Technology
Rotating Mixers: The mixer is typically equipped with a system that operates with a rotating motion. Rotating arms or impellers rotate the powders to create a homogeneous mixture.
Speed Adjustment: Some models feature adjustable mixing speeds to optimize the mixing process according to different types of powders.
Lightweight and Durable Design: Mixers are usually designed with lightweight but durable materials for easy transportation and relocation.
3. Mixing Process and Efficiency
A) Homogeneous Mixing
Even Distribution: 300 LT powder mixers ensure that components mix uniformly. Regardless of the different particle sizes or densities of the powders, the mixer helps components mix evenly.
Short Mixing Time: These mixers complete the mixing process quickly, increasing production speed. High-efficiency mixing eliminates the need for prolonged mixing.
B) Mixing Time and Speed
Time Adjustment: Mixing time can be adjusted according to production needs, especially when a certain consistency or mixture homogeneity is desired.
Variable Speed Options: Some mixers offer the ability to change the mixing speed, allowing optimization of the mixing process for different types of powders and granules.
4. Automation and Control Systems
A) Automatic Control System
PLC (Programmable Logic Controller): 300 LT mixers are typically controlled by a PLC. PLC systems automatically manage mixing speed, duration, temperature control (if applicable), and other parameters.
Digital Control Panel: Operators can easily monitor and adjust the mixer's operation through a user-friendly digital control panel.
B) Safety Features
Overload Protection: Mixers are protected against overloading to prevent the motor from overheating and malfunctioning.
Emergency Stop: For safety purposes, emergency stop buttons are available to instantly halt the mixer's operation, allowing operators to intervene quickly in hazardous situations.
5. Cleaning and Maintenance
A) Cleaning Convenience
CIP (Clean-in-Place) Feature: Most mixers are compatible with Clean-in-Place systems, automatically cleaning the inner part of the mixer to ensure hygienic conditions.
Removable Parts: Some parts, such as mixing paddles or impellers, can be easily removed and cleaned, providing a significant advantage in production environments that require frequent cleaning.
B) Maintenance and Spare Parts
Easy Maintenance: Mixers are designed to minimize maintenance requirements. Durable parts ensure long-term use. Regular maintenance ensures the mixer operates efficiently.
Spare Part Availability: Most parts of the mixer can be replaced with commonly available spare parts, speeding up the maintenance process and reducing operating costs.
6. Application Areas
The 300 LT Powder Mixer is commonly used in the following industries:
Food Industry: Mixing of powdered components such as sugar, flour, spices, cocoa, and milk powder.
Chemical Industry: Mixing of powder paints, fertilizers, detergents, and other chemical powders.
Pharmaceutical Industry: Mixing of drug powders, vitamins, and other pharmaceutical components.
Cosmetic Industry: Preparation of powder formulations such as powder, cream, and other powder formulations.
The 300 LT Powder Mixer is an ideal solution for mixing powdered components in medium-scale production facilities. With its stainless steel structure, ease of cleaning, automatic control systems, and high efficiency, it speeds up production processes and improves product quality. It is an excellent choice for businesses that do not have high capacity requirements but aim to perform regular and quality mixing operations.
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