30 - 90 Pieces/Minute Horizontal Flowpack Packaging Machine

Gulpack GLP Y1 Horizontal Flowpack Packaging Machine (30-90 Units/Minute)

The Gulpack GLP Y1 is a high-speed horizontal flowpack packaging machine designed to deliver efficient and reliable packaging solutions for a wide range of products. With the capacity to package 30 to 90 units per minute, it is perfect for both food and industrial products. The machine is available in various configurations, including Standard Servo, Motion Control (3 Servo), and Automatic Feeding options, making it adaptable to diverse packaging needs. It is CE certified, ensuring compliance with international safety standards and delivering hygienic and secure packaging.

Key Features:

1. Standard Horizontal Packaging Machine:

• Products are fed into the packaging unit using pallets from the feeding unit.
• After wrapping, products are transferred to the disk group for bottom sealing, followed by top sealing via the jaw group.
• The packaged products are then conveyed through the output conveyor to be packed into boxes.
• Product counting is available with the option for left-right carton packing.

2. Motion Control (3 Servo) Model:

• The Motion Control (3 Servo) model offers the same features as the standard machine but with additional advantages:
  • No mechanical adjustments are required.
  • Adjustments for package size, product placement, and eccentric settings can be made via the touchscreen.
  • The jaw protection system ensures no empty packages are formed.

3. Automatic Feeding Option:

• The automatic feeding system automatically feeds products into the machine, ensuring higher speed and efficiency for large-scale production.
• This system is tailored specifically to the product and provides a significant advantage in high-volume manufacturing settings.

Packaging and Product Variability:

• Package Type: Pillow pack (3-side seal), which is one of the most popular packaging formats due to its low film cost and ability to work at high speeds.
• Packaging Materials: Suitable for OPP, laminated OPP + OPP, OPP + CPP, and OPP + PE materials.
• Products: Suitable for packaging a wide range of products including:
  • Food Products: Bread, cookies, cakes, biscuits, ice cream, chocolates, Turkish delight, sugar candies, wafer paper, and more.
  • Industrial Products: Metal handles, door handles, furniture accessories, electrical materials, switches, industrial caps.
  • Other Products: Car fresheners, paint rollers, play dough, game cards, soap, and more.

Structural Features:

• Frame Assembly: Made of 10-15 mm DKP steel sheet and 15-25 mm 5083 series or 7075 series aluminum for durability.
• Covering Material: AISI 304 stainless steel ensures hygiene and longevity, especially for food-related applications.
• Product Contact Parts: All product-contacting areas are made from AISI 304 stainless steel, guaranteeing high hygiene standards.

Safety and Ease of Use:

• Safety Systems: The machine is equipped with essential safety features including Start-Stop-Emergency Stop buttons and safety switches on the jaw group.
• Control Panel: The 7-inch touchscreen display allows for easy adjustment of critical parameters, including:
  • Temperature settings (adjustable with ± 2°C precision).
  • Package size adjustments (millimetric precision).
  • Package quantity setting.
  • Heat indicators for optimal sealing.

Technical Specifications:

• Machine Speed: 30-90 units per minute (depending on the feeding unit, product, and package size).
• Electronic Control System: PLC controlled with servo motors and asynchronous motors for precise and efficient control.
• Jaw System: Rotary jaw system with guillotine knife for clean and precise cutting and sealing.
• Package Size Adjustment: Millimetric adjustments available via the touchscreen for fine-tuning package dimensions.
• Package Type: Pillow pack (3-side seal).
• Packaging Materials: Compatible with OPP, laminated OPP + OPP, OPP + CPP, and OPP + PE materials.

Dimensions and Power Consumption:

• Width: 900 mm
• Height: 1750 mm
• Length: 3800 mm
• Weight: 650 kg
• Power Consumption: 3.5 kW/hour

Warranty and Support:

• Warranty: The machine comes with a 24-month warranty, ensuring long-term reliability and continuous support.
• CE Compliance: The machine is CE certified, ensuring it adheres to European safety standards.

Additional Features:

• Servo Motor: 0.75 kW servo motor for the disk group.
• Motor Power Transmission: Asynchronous motors (ELK, Gamak, Imak) for the jaw group and pallet transfer.
• Reducer: Infinite reducer (Imak) for the disk group.
• Temperature Control: Temperature adjustment can be done through the touchscreen with precision of ±2°C.

Machine Configuration Overview:

• Feeding System: 2000 mm feeding conveyor for smooth handling of products.
• Manual Feeding: Products can also be manually fed using carrying pallets.

Safety Systems:

• Control Panel Safety: Start-Stop-Emergency Stop buttons located on the control panel.
• Feeding Conveyor Safety: Safety buttons on the feeding conveyor for quick shutdown in emergencies.
• Jaw Group Safety Switches to prevent malfunctioning during operation.
• Bearings: High-quality FAG, SKF, or ORS bearings for long-lasting operation.