100m3/H Compact Type Concrete Batching Plant

100m3/H Compact Type Concrete Batching Plant

PROMAX CONCRETE PLANTS

Preferred by over 1000 companies in 85 countries.

100m³/h COMPACT TYPE CONCRETE PLANT
Technical Specifications:

1. AGGREGATE BUNKER 80m³
   Volume: 4 compartments x 20 m³
   Thickness: The funnel section for aggregate flow is made of 6mm sheet metal, and the other parts are made of 5mm sheet metal.
   Discharge Valve: 8 pieces 100x250 PEMAKS-FMS pistons
   Vibrator: 2 pieces x 200/3 OZB
   There is a walkway on both sides.
   The distance between each compartment is 3500mm.
   Grid: 100x100 mm, made of 18mm round steel bars.

2. AGGREGATE WEIGHING BELT
   Size: 800x11.500 mm
   Capacity: 4200 kg aggregate weighing capacity
   Body Structure: Made from 5mm trapezoidal bent sheet metal
   Motor: 15 kW GAMAK-VOLT
   Reducer: DG 2-225 DİŞSAN
   Load Cell: 4x5000 kg capacity ESİT-ZEMİC
   Conveyor Belt: 4-ply EP125 DERBY
   Vibrator: 1 piece x 200/3 OZB
   The weighing accuracy has been maximized with a 0.5% error margin.
   There is a second safety suspension to protect the conveyor belt in case of bolt or load cell failure.

3. AGGREGATE TRANSFER BELT
   Size: 1000x12,000 mm
   Frame Structure: Made from 5mm trapezoidal bent sheet metal
   Electric Motor: 30kW GAMAK-VOLT
   Reducer: DG 2-280 (locked) DİŞSAN
   Conveyor Belt: 4-ply EP125 DERBY
   Cover: Closed with galvanized sheet to protect from rain and prevent dust exit.
   In case of power failure, the reverse lock in the reducer prevents material backflow.

4. MIXER TWIN SHAFT (Dual Shaft)
   Origin: PROMAX - ANKARA
   Capacity: 2m³ of fresh concrete
   Motor and Reducer: 2x37 kW GAMAK-YILMAZ
   Mixer Type: 2 Helical
   Mixer Plate: 25mm Ni-Hard 4 cast iron
   Wear Plates: 14-16 Manganese cast iron
   Automatic Lubrication System: ILC (Italian)
   In case of lubrication failure, the system gives an audible and visual warning on the computer screen.
   Water Flow Design: Prevents concrete adhesion to the main shaft.
   Safety System: Stops the mixer when the maintenance cover is opened to prevent workplace accidents.

Cement Weighing Scale
Capacity: 950 kg
Valve: 300-litre OZB
Actuator Switch: ACP 101+MIC 23 OZB
Load Cell: 3x2000 kg ESİT-ZEMİC
Vibrator: 100/3 OZB
Bypass: 170mm special large bypass

Water Weighing Scale
Capacity: 550 kg
Valve: 150mm OZB
Actuator Switch: ACP 101+MIC 23 OZB
Load Cell: 3x2000 kg ESİT-ZEMİC
Filling Line: Made from 3" steel pipe, controlled by a TORK Actuator butterfly valve.

Additive Weighing Scale
Capacity: 50 kg
Valve: 1" Actuator controlled TORK valve
Load Cell: 1x100 kg S-type ESİT-ZEMİC

Compressor
Brand: AKKOMP
Storage Capacity: 700 L
Air Production Capacity: 1300 lt/day (Italian air producing unit)
Electric Motor: 7.5 kW GAMAK-VOLT

Control Cabin
Size: 1800x2150x2030 mm
Structure: Produced from 40mm sandwich panels to prevent hot and cold air passage.
Details: The cabin is equipped with glass for visibility of all plant sections. Includes electric sockets, lamps, etc.

Automation System
Software: PROMAX
Type: Fully automatic computer-controlled
Control Panel: SIEMENS switchgear

General Features:
The concrete plant operates with PC + PLC control. Unlimited recipes, customer information, and vehicle data can be entered. Reports on production, shipment, etc., can be retrieved for historical data. With the remote control option, other people besides the operator can manage production, reporting, and shipment control.