100 Lt Basket Mill Mixer

100 Lt Basket Mill Mixer

İtas Makine DBM100, a 100-liter BASKET MILL Mixer, is a system that ensures the dispersion of high-quality products. With the BASKET MILL, the mixing of solids into the liquid phase, pre-dispersion, and grinding with an integrated basket mill can be done in a single machine and a single vessel.

Operating Principle:

The main operating principle is the pulling of products from the top of the basket into the cone-shaped grinding chamber by a high-speed disc located at the bottom of the basket. Other mixing discs in the grinding chamber provide energy to the crushing/grinding components and perform the dispersion.

The wide and perforated sieve system beneath the basket allows the product to return to the vessel and ensures the crushing/grinding components remain in the grinding chamber. The dispersed product is thrown to the vessel walls by the centrifugal force of the high-speed disc at the bottom of the basket. The bottom of the vessel and the conical structure ensure that the product returns to the grinding chamber, enabling circulation.

Advantages:

• Single Vessel Operation: Products are processed from start to finish in a single vessel, eliminating the need for extra equipment and reducing operational costs.
• Efficient Cooling System: The water-jacketed design of Basket Mills provides an effective cooling system that maintains the product at an optimal temperature. This allows necessary adjustments to be made without halting the process when changes occur in the product's structure.
• Fast and Practical Cleaning: The quick and easy cleaning of the grinding chamber, dispersion group parts, and grinding components ensures operational continuity and time savings.

Features:

• Various lid systems for different vessel diameters
• Intermittent grinding operation
• New grinding beads separation (patented)
• Adjustable grinding basket height
• Water-cooled grinding basket
• Automatic cooling control
• High circumferential speed
• Batch sizes from 1 to 5000 liters
• Drive power ranging from 2.2 to 160 kW
• Fine grinding in serial production (<5 μm)
• Production of low to medium viscosity products
• Continuous temperature measurement with limit values
• Use of wear-resistant special materials
• Optimized for working with grinding beads

Optional Features:

• Variable diameter zirconium beads
• Ex II 2 G c IIB T3 protection system according to ATEX for Category 2G (Zone 1)
• Drainage tray that can be turned under the grinding chamber when changing products
• Double pump disk
• Various lid systems
• Double-walled basket mill vessel for cooling
• Cleaning container for minimum cleaning medium usage

Itas Makine DBM100 Technical Specifications:

• MODEL: DBM100
• VOLUME (Lt.): 100
• MAX. VOLUME (Lt.): 3.5
• BASKET SPEED (rpm): 1600
• MAIN MOTOR (Kw): 5.5