5 Ton/Hour Stainless Emulsion Plant

5 Ton/Hour Stainless Emulsion Plant

Teknofalt TEP5 is a high-capacity mixing unit designed to process 5 tonnes of material per hour, making it ideal for large-scale industrial projects. With its efficient and rapid mixing process, this plant significantly reduces production time and costs, making it an excellent choice for businesses requiring high throughput and reliable performance.

The plant is built with durability in mind, using corrosion-resistant stainless steel for all of its tanks. This ensures not only long-lasting use but also the purity of the materials being processed. The stainless steel construction adapts to a variety of working environments and offers exceptional resistance to wear and corrosion, even under demanding conditions.

At the heart of the system is a high-tech lobe-type SAE mixing pump, which plays a crucial role in achieving homogeneous material blending. This specialized pump, designed for mixing water, acid, and emulsifier, delivers precise and effective mixing, ensuring consistency and quality in every batch.

For precise control over the mixture, the plant is equipped with integrated flow meters, allowing operators to set and monitor the exact proportions of bitumen, SAE, and kerosene in the mixture. This ensures that each batch meets the specified recipe with accuracy, which is critical for maintaining product quality and consistency.

Energy efficiency is another key feature of this plant. The inverter-controlled motors used in the additive pumps optimize energy consumption, reducing waste and lowering operating costs. These motors adjust their speed based on demand, ensuring that the plant uses only as much energy as required, which also minimizes the environmental impact of operations.

To further enhance accuracy, the plant features a precision weighing system, including a load-cell weighbridge. This system accurately measures the weight of acid and emulsifier materials, providing real-time control and ensuring that the right quantities are used throughout the mixing process. This helps maintain high standards and reduces the risk of errors in formulation.

The mixing unit also includes a bitumen-SAE collector that homogenizes the mixture before it enters the mill. This ensures the even distribution of the materials, leading to improved product quality and consistency. The collector enhances the efficiency of the entire system by making sure that the mixture is thoroughly combined before further processing.

Operational flexibility is another advantage of this emulsion plant. It offers both automatic and manual operation modes, giving users the ability to choose the most suitable mode based on the specific requirements of each production run. This flexibility helps accommodate different process conditions and allows for greater control over production.

Compatible with a wide range of bitumen mixture recipes, the plant is versatile and adaptable to various project needs. Whether working with different materials or viscosities, it provides the flexibility to produce a broad spectrum of emulsion products.