Up To 25 Tons Per Hour Continuous Type Modified Bitumen Plant

Up To 25 Tons Per Hour Continuous Type Modified Bitumen Plant

Teknofalt TBP25 is a high-performance Polymer Modified Bitumen Plant that offers a continuous processing capacity of up to 25 tons per hour. This state-of-the-art plant utilizes both electric and hot oil heating systems, optimizing the temperature control of the mixture to ensure a consistently high-quality final product. With its efficient design and advanced technology, the TBP25 is designed to meet the growing demand for high-performance asphalt solutions.

Continuous Processing for High-Quality Asphalt Production

This continuous-type plant guarantees an uninterrupted and highly efficient production process, making it ideal for large-scale operations. The combination of electric and hot oil heating systems ensures that the bitumen and polymer mixture remains at an optimal temperature, enhancing the chemical reactions necessary to produce modified bitumen with superior properties. The resulting Polymer Modified Bitumen (PMB) provides better durability, increased resistance to cracking, and improved performance under extreme weather conditions, making it perfect for high-traffic roads, airfields, and other heavy-duty applications.

Milling for Enhanced Mixture Homogeneity

One of the key processes in Polymer Modified Bitumen (PMB) production is the milling of bitumen with various additives and modifiers. This plant incorporates specialized mills to ensure that the mixture is perfectly homogeneous, increasing the structural integrity of the asphalt. Teknofalt offers a range of mill options, including the BWS and Teknofalt brands, both known for their high efficiency and reliable performance. The BWS Supraton Mill, for instance, is known for its ability to process materials efficiently and evenly, guaranteeing consistent quality.

Local Support and Service: BWS Supraton Mill Turkey Representation

As the official representative of BWS – Supraton Mills in Turkey, Teknofalt provides exceptional local support, service, and technical assistance to ensure the smooth operation of these advanced milling systems. With a dedicated team and a strong service network, Teknofalt ensures that the plant remains in optimal condition throughout its operational life, reducing downtime and enhancing overall productivity.

Flexible Control Options: Automatic and Manual

The Teknofalt TBP25 is equipped with dual control options to offer greater flexibility in production management. The plant features automatic (computer-controlled) operation for precise control over the production process, ensuring that parameters such as temperature, mixing ratios, and flow rates are always optimal. Additionally, a manual control option is available for operators who prefer direct control or for use in specific situations where hands-on adjustments may be necessary. This flexibility allows users to tailor the production process to their specific needs, improving efficiency and ensuring consistent quality.

Versatile Design Options: Mobile, Fixed, and Container Type

The TBP25 is designed with versatility in mind. Whether you require a mobile plant for projects that require relocation or a fixed installation for large-scale, long-term operations, Teknofalt offers both options. The container-type design further enhances portability and ease of installation, allowing the plant to be set up quickly and efficiently in challenging site conditions. The mobility of the containerized design is particularly beneficial for construction companies working on multiple projects or in remote locations, ensuring that they can meet their asphalt production needs without delays.

Rising Demand for Modified Bitumen and Customizable Solutions

As the demand for specialty asphalts, particularly those produced with modified bitumen, continues to rise globally, the Teknofalt TBP25 provides the perfect solution for industries looking to meet these needs. Modified bitumen offers superior performance under various mechanical stresses and environmental conditions, making it essential for high-quality road construction, airport runways, and other infrastructure projects. Teknofalt's ability to provide customized solutions ensures that the plant meets the specific requirements of each customer, from capacity and mix design to specialized additives.

Bitumen Modification for Enhanced Performance

Modified bitumen is crucial for enhancing the overall performance of asphalt, especially in areas with extreme weather conditions or heavy traffic loads. The TBP25 plant is designed to effectively incorporate polymer modifiers and other additives into the bitumen, improving its flexibility, adhesion, and resistance to aging. This ensures that the asphalt produced is capable of withstanding the toughest conditions, providing longer-lasting road surfaces and reduced maintenance costs.

Conclusion: High-Capacity, Flexible, and Efficient

The Teknofalt TBP25 is a cutting-edge solution for modified bitumen production with a capacity of up to 25 tons per hour. Its combination of advanced heating systems, homogeneous mixing, and flexible control options ensures that businesses can meet the increasing demand for high-quality asphalt. With local representation and service for leading milling equipment brands, and a variety of design options including mobile, fixed, and containerized types, the TBP25 offers customizable solutions that fit the diverse needs of modern infrastructure projects. Whether for local road construction or large-scale industrial applications, the Teknofalt TBP25 is the ideal plant for ensuring durable, high-performance asphalt production.

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