200 Ton/Hour Capacity Mechanical Stabilization Plant

200 Ton/Hour Capacity Mechanical Stabilization Plant

Teknofalt TSP200 is a state-of-the-art mechanical stabilization plant designed to deliver high-performance cold asphalt production. Featuring an improved twin-shaft mixer, this plant ensures perfect mixing for the production of cold asphalt using bitumen emulsion or foam bitumen. With its robust design and advanced technology, the TSP200 guarantees excellent homogeneity and consistent results, making it ideal for large-scale infrastructure projects like roads, railways, and airports.

Superior Mixing Performance for Cold Asphalt Production

The plant’s twin-shaft mixer plays a pivotal role in ensuring high-quality asphalt production. Its advanced design guarantees optimal mixing of various materials, including aggregates, water, cement, recycled concrete, and bitumen emulsion or foam bitumen. By offering uniform mixing and superior homogeneity, the mixer ensures that the final product meets the highest standards of performance and durability.

This robust and reliable mixer is designed for smooth startup, even when the plant is fully loaded, ensuring continuous high-performance operation throughout production cycles.

Continuous Production with Optimized Output

The Teknofalt TSP200 plant offers continuous production at its committed capacity of 200 tons per hour. The system includes sufficiently sized silos for both finished and cold asphalt, enabling efficient and uninterrupted production. This ensures that projects stay on schedule, even when dealing with large volumes of cold asphalt.

Its flexible design allows the plant to cater to various production needs, from large construction projects to temporary setups, without compromising on output quality or efficiency.

Compact and Transportable Design

One of the standout features of the TSP200 plant is its compact design, which is optimized for easy transport. The plant can be conveniently housed in a 40-foot container, making it an economical and mobile solution for large-scale projects. This feature ensures cost-effective transportation to various job sites, reducing logistical costs and allowing the plant to be relocated quickly between projects.

Flexible Production Capacities

The TSP200 offers versatile production capabilities, with the option to choose plants ranging from 200 tons to 800 tons per hour. This flexibility ensures that the plant can meet the specific needs of different projects, from smaller local works to large-scale infrastructure projects such as road construction, railway works, and airport pavements.

The ability to handle mechanically stabilized, cement stabilized, and cold asphalt materials provides wide-ranging applications, making the plant suitable for various project requirements, while ensuring consistent product quality and full control throughout the production process.

Reliability and Easy Maintenance

The Teknofalt TSP200 plant is built for long-term durability and easy maintenance. Its bolted design for mixer arms, shoes, and body parts ensures that all components are wear-resistant and provide a reliable structure capable of withstanding continuous operation. The modular design allows for easy access to all parts of the mixer, simplifying maintenance and repairs.

Additionally, the standardized production of spare parts ensures that replacement parts are readily available, minimizing downtime and increasing operational efficiency.

Smart Control and Automation

The Teknofalt TSP200 features advanced control systems that facilitate smooth and efficient operation. The plant comes equipped with an optional PLC+computer control system, allowing for semi-automatic or fully automatic operation.

• Intelligent Start-Stop Control: The PLC system offers an intuitive start-stop control system, which simplifies the management of production cycles and reduces operator workload.

• Production Data Logging: The system also includes a database that stores production records for easy tracking, monitoring, and reporting. This feature is valuable for quality control, performance analysis, and project documentation.

Optimal Performance with Precise Dosing

The twin-shaft mixer in the TSP200 is capable of mixing a wide range of materials, ensuring flexibility in production. The plant offers the option of precise dosing for different materials, including aggregate, cement, bitumen emulsion, foam bitumen, and water, using an integrated dosing conveyor and belt scale.

This ensures optimal production quality, with accurate measurement of all inputs and materials to achieve the perfect mixture every time. The system also enables adjustable water capacity control via a motorized special valve, further enhancing precision.

Safety and Efficiency Features

To ensure safety and efficiency during operation, the Teknofalt TSP200 plant is equipped with flow detection sensors that automatically stop production if there is any interruption in the material flow. This minimizes the risk of material wastage and ensures that production continues smoothly.

• Frequency Converters: The control cabin is equipped with frequency converters, enabling precise adjustments to the capacities of the cement, bitumen emulsion, and foam bitumen dosing belts. This ensures that material dosing is accurately controlled, based on real-time production needs.

• Automatic Production Flow: The system’s automatic material flow detection helps to prevent potential errors or disruptions, ensuring that the plant runs smoothly and efficiently at all times.

Key Features of the Teknofalt TSP200:

• High Capacity: Capable of producing up to 200 tons of cold asphalt per hour.

• Versatile: Suitable for a wide range of projects including road, railway, and airport construction, with the ability to mix a variety of materials such as aggregate, cement, bitumen, and recycled materials.

• Compact and Transportable: Easy to transport in a 40-foot container, making it a flexible solution for temporary and large-scale projects.

• Advanced Control System: Fully automated PLC control system with semi-automatic and fully automatic operation modes for seamless production management.

• Precise Dosing: Accurate and efficient material dosing for superior product quality.

• Reliable and Durable: Built with wear-resistant materials for longevity and easy maintenance.

• Safety Features: Includes material flow detection sensors and frequency converters for safe, efficient, and continuous operation.

Teknofalt TSP200 is an exceptional mechanical stabilization plant designed for high-capacity cold asphalt production. With its robust construction, advanced mixing technology, flexible production options, and smart control systems, it provides unparalleled performance for large-scale construction projects. Whether you are building roads, railways, or airports, the TSP200 offers the perfect solution for high-quality, cost-effective, and efficient asphalt production.

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