12 Ton/Hour Container Type Bitumen Plant

12 Ton/Hour Container Type Bitumen Plant

Teknofalt TBP12K is a versatile and efficient solution for large-scale asphalt production, capable of processing up to 12 tonnes of material per hour. Designed with flexibility and ease of use in mind, this plant utilizes both electric and hot oil heating technologies, ensuring precise temperature control of the bitumen mixture for superior quality results. The container-type design offers significant advantages in terms of mobility and fast installation, making it an ideal choice for projects requiring flexibility in deployment, especially in challenging ground conditions.

With both automatic (computerized) and manual control options, the plant allows operators to manage the production process according to their preference. The automatic control system simplifies operations by automating key functions, while manual control provides the flexibility to make adjustments when needed. This ensures both operational ease and precise control, whether for large-scale continuous production or smaller batch processing.

Polymer Modified Bitumen (PMB) is the cornerstone of this plant’s capabilities. PMB is essential for producing high-performance, durable asphalt. The plant’s advanced mixing technology ensures a homogeneous blend of bitumen and additives, which results in superior product quality. The use of polymer modified bitumen improves the structural integrity and longevity of the asphalt, making it ideal for road construction projects that demand higher durability and performance.

Mill Options Equipped with Advanced Technology

The plant offers flexibility in milling options, allowing users to select from top-tier mills such as BWS and Teknofalt. These industry-leading brands are known for their high performance and reliability, providing precise and efficient milling for PMB production. Additionally, Teknofalt represents the BWS – Supraton mill in Turkey, ensuring local support and service for customers in the region. This partnership gives users access to world-class technology backed by reliable local service.

Customer-Specific Solutions

One of the key advantages of this plant is its ability to provide customized solutions tailored to meet specific project needs. Whether it's for specialized infrastructure projects or unique operational requirements, Teknofalt offers flexibility in design and configurations, ensuring that the plant can be adapted to meet the exact needs of any project. This customization is especially useful for clients with specific technical requirements or for those working on specialized asphalt formulations.

Advantages of Polymer Modified Bitumen

The use of Polymer Modified Bitumen brings numerous benefits to asphalt production, enhancing both the performance and durability of the final product:

• Reducing Deformations: PMB reduces the occurrence of deformations at high temperatures, making the roads more resilient and longer-lasting.

• Performance Improvement: By improving the low-temperature properties of asphalt, PMB prevents cracking, extending the life of roads even in colder climates.

• Increasing Fatigue Strength: The polymer modification increases the fatigue resistance of the asphalt, enabling roads to endure longer service life without deterioration.

• Resistance to Reflection Cracks: PMB enhances the asphalt's resistance to reflection cracks, which helps prevent premature road damage caused by underlying cracks in the pavement.

• Resistance to Oxidation: The polymer-modified bitumen creates a thicker layer around aggregates, which increases the asphalt’s resistance to oxidation. This results in longer-lasting roads and reduces the need for frequent maintenance.

• Increasing Durability: The overall durability of the asphalt is greatly enhanced, allowing roads to perform better over time and reducing the frequency of repairs.

Conclusion

The 12 Ton/Hour Container Type Bitumen Plant is an advanced, highly efficient system designed to produce polymer modified bitumen for high-performance asphalt. Its robust construction, flexible operation modes, and ability to handle large production volumes make it an excellent choice for businesses focused on producing durable, high-quality asphalt for road construction and other infrastructure projects. With customizable features, advanced technology, and reliable local support, this plant provides a comprehensive solution to meet the increasing demand for superior asphalt products.