12 Ton/Hour Continuous Type Bitumen Plant

12 Ton/Hour Continuous Type Bitumen Plant

Teknofalt TBP12S is a high-performance solution designed for large-scale asphalt production. With a continuous processing capacity of up to 12 tonnes per hour, this plant utilizes both electric and hot oil heating technologies to optimize the temperature control of the bitumen mixture. These advanced heating systems ensure that the mixture is processed at the ideal temperature, contributing to consistent quality and enhanced performance of the final product.

A key feature of these plants is their ability to produce Polymer Modified Bitumen (PMB), a superior type of asphalt that is more durable and resistant to wear. The plant mills various chemicals with bitumen to achieve a homogeneous mixture, significantly improving the structural integrity and longevity of the asphalt. This process is critical for applications that require enhanced performance under harsh environmental and mechanical conditions, such as road construction in extreme climates.

The plant offers users flexibility in milling options, with choices between BWS and Teknofalt brand mills. These brands are recognized for their high efficiency and performance in the industry, allowing users to select the most suitable milling equipment for their specific needs. Teknofalt also serves as the official representative of the BWS – Supraton Mill in Turkey, ensuring local support and service opportunities for customers in the region.

Designed for ease of use and adaptability, the plant features both automatic (computer-controlled) and manual control options, allowing operators to manage the production process with flexibility. The computer-controlled system automates key functions for consistency and efficiency, while manual control provides the operator with the ability to make adjustments as needed. The plant also offers both blend type and continuous flow layout designs, giving businesses the option to choose the configuration that best suits their production needs.

In terms of installation, the plant offers both mobile and fixed options, allowing for easy transportation and setup, depending on project requirements. The container-type design is particularly advantageous for projects in difficult ground conditions, offering fast installation and portability. This flexibility in design and setup ensures that the plant can be deployed effectively in a variety of environments.

The demand for modified bitumen is growing rapidly, driven by the increasing need for high-performance asphalt in road construction and other infrastructure projects. As a result, the plant is designed to meet these growing demands and provide customizable solutions. Teknofalt offers customer-specific units, tailored to meet the unique needs of each client, ensuring that every production requirement is fulfilled.

Purposes of Bitumen Modification

Modified bitumen is primarily used to improve the performance of asphalt under a range of mechanical and environmental conditions. The main goals of bitumen modification include increasing the asphalt’s resistance to aging, enhancing its elasticity, improving temperature stability, and increasing its ability to withstand mechanical stresses such as traffic loads. By modifying the bitumen, the asphalt becomes more durable, longer-lasting, and better able to perform in challenging conditions, making it ideal for use in high-traffic roads, highways, and areas subjected to extreme temperatures.